Instruction/ maintenance manual of the product C-BOX 150 Datalogic Scanning
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www .automation.dat alogic.com C-BO X 150 Inst allation Manual.
Datalogic Automation S.r.l. Via S. Vitalino 13 40012 - Lippo di Calderara di Reno Bologna - Italy C-BOX 150 Ed.: 07/2007 ALL RIGHTS RESERVED Datalogic reserves the right to make modifi cati ons and improvements without prior notification.
CONTENTS 1 INTRODUCTION .......................................................................................... 1 1.1 Product Description ....................................................................................... 1 1.2 C-BOX 150 Compatible Dev ices .
SAFETY PRECAUTIONS POWER SUPPLY ATTENTION: READ THIS INFORMATION BEFORE INSTALLING T HE PRODUCT - This product is intended to be installed by Qualified Perso nnel only. The C-BOX 150 is intended to be supplied either by a UL Listed NEC Class 2 po w e r source, or a UL Listed IT E Limited Power Source (LPS), rated 10-30 V dc, minimum 0.
ITALIANO Informazione degli utenti ai sensi della Direttiva Europea 2002/96/EC L’apparecchiatura che rip orta il simbolo del bidone barrat o deve essere smaltita, alla fine della sua vita utile, separatamente dai rif iuti urbani.
GENERAL VIEW C-BOX 150 2 3 1 Figure A 25-pin scanne r connector Cover screws (4) Compression conn ectors 1 2 3 vi.
C-BOX 150 9 2 11 12 7 8 15 1 17 18 4 5 10 13 6 3 16 14 Figure B - Bottom Inside Power on switch 1 2 Chassis gr ounding jumper 3 Power polarity er ror LED (red) 5 4 RS485 Bus term in.
GUIDE TO INSTALLATION The following can be used as a checklist to verify all of the steps necessary for complete installation of the C-BOX 150. 1) Read all information in the section "S afety Precautions" at the beginning of this manual.
INTRODUCTION 1 1 INTRODUCTION 1.1 PRODUCT DESCRIPTION The C-BOX 150 is a connection box w hic h can be used as an accessory to several Datalogic family scanners. Its main feature is to make the substituti on of a Datalogic scanner in an installation plain and easy.
C-BOX 150 1 1.2 C-BOX 150 COMPATIBLE DEVICES The C-BOX 150 can be co nnected to the following scanners through the 25-pi n connector illustrated in Figure A.
INSTALLATION 2 2 INSTALLATION 2.1 PACKAGE CONTENTS Verify that the C-BOX 150 an d all the parts supplied with the equipment are present and intact when opening the packagin g; the list of parts includ.
C-BOX 150 2 2.2 OPENING THE DEVICE To install th e C-BOX 150 or during normal ma intenance, it is necessary to open it by unscrewing the four cover screws: CA UTION The C-BOX 150 must be disconnected from the power supply during this operation.
INSTALLATION 2 2.3 MECHANICAL INSTALLATION The diagram belo w gives the overall dimensions of the C-B OX 150 and may be use d for its installation. mm inch Ø3.5 [Ø0.14] 12 [0.47] 66 [2.60] 12 [0.47] 5 [0.20] 150 [5.91] 5 [0.20] 40 [1.57] 161 [6.34] 90 [3.
C-BOX 150 2 C-BOX 150 can be installed to operate in different positions. The t w o screw holes inside the housing of the C-B OX 150 ar e for mechanical fixture (Figure 4). To mount the C-BOX 150: 1) Open the C-BOX 150 b y uns crewing the 4 cover screws.
INSTALLATION 2 2.4 ELECTRICAL CONNE CTIONS AND HARDWARE SETUP The following figure shows the typical layout. SCANNER A UXILIARY INTERFACE C-BOX 150 SCANNER SCANNER CONFIGURATION PC SYSTEM CABLES Figur.
C-BOX 150 2 After system functioning has been verified , close the C-BOX 150 using the 4 cover screws making sure the rubber seal is fi tted correctly between the parts of the housing. NOTE It is recommended to use the dedicated grounding cable (included i n the package) to improve the C-BOX 150 noi se immunity.
INSTALLATION 2 C-BOX 1 2 VS GND USER INTERFACE GND V+ (10 - 30 Vdc) Figure 7 - Power Suppl y Conne ctions The power supp ly must b e bet w een 10 and 30 Vdc only. NOTE Pin 1 is also electrical ly connected to pins 3 and 5, just as pin 2 is electrically connected to pins 4 and 6.
C-BOX 150 2 • Using a device such as a screwdriver, push down on the lever d irectly next to the clamp (see Figure 8). • Insert the wire into the clamp and release the lever. The wire will now be held in the spring clam p. Figure 8 - System Cab le Connections The wiring used can be solid or strande d but must meet the following specifications.
INSTALLATION 2 The C-BOX 150 spring clamp connector pinout s are indicated in the follo w ing tabl e. Refer to the scanner Reference Manual for details.
C-BOX 150 2 2.4.3 Scanner Chassis Grounding Jumper Settings The scanner chassis grounding method can be sel ected by positioning a jumper (see Figure 9). In this w ay the sca nner chassis can be connected to earth gr ound (only if pins 7 or 8 are connecte d to a good earth ground) or to the po w er suppl y ground signal.
INSTALLATION 2 2.4.5 RS485 Bus Termination ON OFF Figure 11 - Termina tion Resistance Switch This swi tch enables or disa bles the insertion o f the bus terminatio n resistor for RS485 Half Duplex Multidrop appl ications.
C-BOX 150 2 2.4.7 OM4000 Jumper Settings J6 J5 Figure 13 - OM4000 Jumpers The jumpers allo w connection to the EXT TRIG signals on separate spring clamp terminals for applications w hich use the OM4000 Oscillati ng Mirror in Trigger Mode.
INSTALLATION 2 9-pin C-Box 150 con nector pinout in Normal mode Pin Name Function 1 NC 2 RXA Auxiliary RS232 3 TXA Auxiliary RS232 4 NC 5 GND Ground 6 NC 7 RESERVED Device Dependent Signal 8 RESERVED Device Dependent Signal 9 NC POSITION MODE CFG : When the switch is i n this position, the C-BOX 150 can b e configured.
C-BOX 150 2 2.5 OPERATING MODES With the C-BOX 150, the follow ing oper ating modes are possible: Normal Operation: At power on, the C-BOX 150 trie s to connect to the scanner. Once the connection procedur e is completed the C-BOX 150 verifies if an Automatic SEND command must be executed.
INSTALLATION 2 2. Release the buttons. 3. Press the left button correspondin g to the GET function, the center button corresponding to the T EST function or the right button co rresponding to the SEND function. NOTE Once the buttons are released in ste p 1, a ten-second timeout starts.
C-BOX 150 2 2.5.2 LED Indicators Warning (red) Pow n) er on (gree Power polarity error (red) TX (green) Status (yellow) Figure 16 - LED Indicators The internal LEDs of the C-BOX 150 (see F igure above) indicate the following: POWER ON ( PWR ) (green) indicates the C-BOX 150 is connected to the power supply and the power switch is ON.
INSTALLATION 2 1 blinking/sec: a requested operation has been terminated abnormally. 2 blinking/sec: a w r ong operation has been requ ested (for example the configuration in memory is not compatible with the connected scanner). STATUS ( SL ) (yellow) indicates the status of the non-v olatile memory support.
C-BOX 150 2 2.6 TYPICAL LAYOUTS 2.6.1 1000, 2000A/N, 4000 Family Scanners For 1000, 2000A/N and 400 0 scanner families which operate in a point-to-point single scanner configuration, a typical layo ut is shown below and the C-B OX 150 is connected as follows.
INSTALLATION 2 2.6.2 2000N Family Scanners For 2000N scanner families which operate in an ID-NET™ network configuration, a typical layout is sho wn below and the C- BOX 150/100s are connected as follo w s.
C-BOX 150 2 2.6.3 6000, 8000 Family Scanners For the 6000 and 8000 scanner families, th e C-BOX 150 can operate in both point-to- point single scanner configur ation layouts, and in a netwo rk cluster of scanners in Master/Slave layouts.
INSTALLATION 2 In order to perform Backup/Restore of Master only, the C-BOX 150 Cluster GET/SEND parameter must be co nfigured to "Master only", see the WinHost Help On-Line . 2.7 SCANNER REPLACEMENT If you have to replace the scanner with another on e: 1.
C-BOX 150 3 3 TECHNICAL FEATURES ELECTRICAL FEATURES Power Supply voltage 10 to 30 Vdc Power consumption max. 2.5 W + scanner USER INTERFACE LED ind icat ors Power ON, Warning, Status Tx, Po larity invers ion PHYSICAL FEATURES Mechanical dimensions 161 x 114.
DECLARATION OF CONFORMITY 07 Datalogic Automation S.r.l., Via S. Vitalino 13 40012 - Lippo di Calderara Bologna - Italy dichiara che declares that the déclare que le bescheinigt, daß das Gerät decl.
www .automation.dat alogic.com C-BO X 150 Inst allation Manual.
An important point after buying a device Datalogic Scanning C-BOX 150 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Datalogic Scanning C-BOX 150 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Datalogic Scanning C-BOX 150 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Datalogic Scanning C-BOX 150 you will learn all the available features of the product, as well as information on its operation. The information that you get Datalogic Scanning C-BOX 150 will certainly help you make a decision on the purchase.
If you already are a holder of Datalogic Scanning C-BOX 150, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Datalogic Scanning C-BOX 150.
However, one of the most important roles played by the user manual is to help in solving problems with Datalogic Scanning C-BOX 150. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Datalogic Scanning C-BOX 150 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center