Instruction/ maintenance manual of the product SUZUKI 660 K6A Cushman
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Engine P ar ts Man ual 19 17 18 13 6 5 9 15 16 7 8 10 4 3 11 1 - INCLUDES ITEMS 3 - 16 By Jacobsen ® GB Suzuki 660 K6A Turf Truckster Haulster 4140631.
Copyright 2005, Textron Inc. “All rights reserved, in cluding the right to reproduc e this material or po rtions thereof in any form.” To Order Parts 1. Write your full name and complete address on the order. 2. Explain where and how to make shipment.
3 Suggested Stocking Guide To Keep your Equipmen t fully operational and productive , maintain a stock of the more commonly used maintenance items. We have included part number s for additional support mate rials and tr aining aid s. A more complete listing of accessories and attachmen ts can be found in the Specifications Section.
4 1 2 3 4 5 6 7 8 SUZUKI 660 K6A 1.1 Engine Gaskets Serial No. All.
5 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 4140889 1 Gasket Set, Engine 1 4140890 1 • Gasket, Cylinder He ad 2 4140891 1 • Gasket, Cyl.
6 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 SUZUKI 660 K6A 2.1 Cylinder Head Serial No. All.
7 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4140894 1 Head Assy, Cylinder 2 4140895 12 • Guide, Valve 3 2701816 2 • P lug (Od:20) 4 4.
8 1 2 3 4 5 6 7 8 9 10 11 12 SUZUKI 660 K6A 3.1 Cylinder Block Serial No. All.
9 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4140898 1 Block Assy, Cylinder 2 4119956 8 • Bolt, Crankcase 3 4120006 8 • Bolt, Crankcase No.2 4 4119607 1 • Plug, Oil Venturi 5 4120007 1 • Plug, Oil Gallery No.
10 1 2 3 3 4 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 SUZUKI 660 K6A 4.1 Oil Pan Serial No. All.
11 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4139968 1 Pan, Oil 2 4120012 12 Bolt (6x16) 3 4120013 3 Stud Bolt 4 2701904 3 Nut 5 2701915 .
12 6 8 7 2 5 1 3 4 SUZUKI 660 K6A 5.1 Engine Mounts Serial No. All.
13 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 NS 1 Bush, Fr Mtg Part of 2701697 2 4120017 1 Bracket, Fr Mtg Rh 3 4120018 1 Mounting, Fr Lh.
14 1 2 3 4 4 5 6 7 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 SUZUKI 660 K6A 6.1 Crankshafts Serial No. All.
15 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4119978 3 R ing Set, Piston (Std) 1 4119979 3 Ring Set, Piston (Os:0.50) 2 4119980 3 Piston (Std,m ark 1) 2 4119981 3 Piston (Std,m ark 2) 2 4119982 3 Piston (Os:0.
16 1 2 3 4 5 5 6 6 7 7 7 7 8 8 9 9 10 10 11 11 SUZUKI 660 K6A 7.1 Camshafts Serial No. All.
17 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4120030 1 Camshaft, I ntake 2 4120031 1 Camshaft, Exhaust 3 4140920 6 Valve, Intake 4 412003.
18 1 2 3 4 5 5 6 6 7 7 7 7 8 8 9 9 10 10 11 11 SUZUKI 660 K6A 7.1 Camshafts (Continued).
19 > Change from prev ious revision SUZUKI 660 K6A 11 4119947 AR Shim, Tappet (T:2.88) 11 4119948 AR Shim, Tappet (T:2.90) 11 4119949 AR Shim, Tappet (T:2.92) 11 4119950 AR Shim, Tappet (T:2.94) 11 4119951 AR Shim, Tappet (T:2.96) 11 4119952 AR Shim, Tappet (T:2.
20 1 2 3 4 5 6 7 8 9 10 11 12 SUZUKI 660 K6A 8.1 Cam Chain Serial No. All.
21 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4120037 1 Chain, Timing 2 4120038 1 Guide, Chain 3 4120039 2 Bolt 4 4120040 1 Tensioner, Cha.
22 W A TER INLET PIPE 23 7 7 23 23 23 23 23 3 3 2 4 5 6 8 9 11 12 13 14 15 20 19 18 17 16 3 10 1 26 25 24 22 21 27 SUZUKI 660 K6A 9.1 Intake Manifold & Throttle Body Serial No.
23 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4140971 1 Manifold, Intake 2 4119959 1 Gasket 3 2702523 3 Stud Bolt 4 4140972 1 Stud Bolt 5 .
24 1 2 4 3 5 6 7 8 9 10 INT AKE MANIFOLD 8 2 SUZUKI 660 K6A 10.1 Breather Hose Serial No. All.
25 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4120054 1 Hose, Breather 2 2702484 2 Clip 3 2702485 1 Clamp 4 2702486 1 Bolt 5 4140977 1 Hos.
26 6 2 4 5 7 8 9 11 12 13 14 3 10 1 6 SUZUKI 660 K6A 11.1 Exhaust Manifold Serial No. All.
27 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4140978 1 Manifold, Exhaust 2 4140979 2 Bolt 3 4140980 1 Cover, Exh Manf Upper 4 4120061 1 C.
28 1 2 3 4 5 6 DELIVER Y PIPE 6 7 SUZUKI 660 K6A 12.1 Fuel Components Serial No. All.
29 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2701897 1 Pump Assy, Fuel 2 2701898 1 Filter, Fuel 3 2701899 1 Regulator Assy, Fuel Pressure.
30 2 4 5 6 7 1 8 3 SUZUKI 660 K6A 13.1 Fuel Rail Serial No. All.
31 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4140985 1 Pipe, Delivery 2 2702486 1 Bolt 3 2701829 2 Bolt 4 4140986 3 Injector Assy, Fuel 5.
32 2 4 5 6 7 8 9 11 13 3 10 1 9 12 SUZUKI 660 K6A 14.1 Oil Pump Serial No. All.
33 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4140987 1 Pump Assy, Oil 2 4120069 1 • Rotor Set 3 2702517 7 • Screw 4 4120070 1 • Val.
34 2 3 1 SUZUKI 660 K6A 15.1 Water Pump Serial No. All.
35 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4120074 1 Pump Set, Water 2 4119965 1 • O Ring 3 2702470 4 Bolt.
36 2 4 5 6 7 8 9 11 12 13 14 15 3 10 1 17 10 12 INT AKE MANIFOLD W A TER PUMP 16 SUZUKI 660 K6A 16.1 Cooling Tubes Serial No. All.
37 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4120076 1 Cap, Water Thermostat 2 2702540 1 Union, Air Vent 3 4120077 1 Cap, Water Outlet 4 .
38 3 2 5 4 1 6 7 10 22 21 19 15 9 8 16 20 18 11 12 15 13 14 17 23 SUZUKI 660 K6A 17.1 Engine Electrical Serial No. All.
39 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4120113 1 Sensor Assy, Cam Position 2 4119619 3 Coil Assy, Ignition (Denso) 2 2702916 3 Coil.
40 26 20 21 23 24 18 25 16 17 22 15 13 14 11 12 3 5 27 6 8 10 9 4 7 2 1 SUZUKI 660 K6A 18.1 Alternator Serial No. All.
41 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4141004 1 Generator Assy 2 Not Used 1 • Pulley Order Item 27 3 4119618 1 • Nut, Pulley 4.
42 9 8 11 13 12 4 2 6 14 5 3 10 3 1 15 7 SUZUKI 660 K6A 19.1 Manual Transmission Starter Serial No. All.
43 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2702893 1 Motor Assy, Starting 2 2702894 1 • Yoke Assy 3 2702895 1 • Screw Assy 4 270289.
44 9 8 11 13 12 4 3 2 6 14 5 10 3 1 15 7 SUZUKI 660 K6A 20.1 Automatic Tr ansmission Starter Serial No. All.
45 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4141009 1 Motor Assy, Starting 2 2702907 1 • Yoke Assy 3 2702895 1 • Screw Assy 4 270289.
46 3 1 2 4 5 6 8 7 9 SUZUKI 660 K6A 21.1 Clutch Manual Transmissio n Serial No. All.
47 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4117900 1 Cover Assy, Clutc h 2 2702547 6 Bolt,(8x16) 3 2702548 1 Disc, Clutch 4 2702549 1 B.
48 53 52 50 51 49 23 24 28 25 30 32 5 3 2 4 1 6 42 39 40 38 40 39 16 17 48 7 15 14 34 36 33 36 35 37 43 46 55 44 41 54 46 47 45 20 10 18 8 13 18 19 12 34 21 22 11 56 9 57 26 27 29 31 SUZUKI 660 K6A 22.
49 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2702556 1 Shaft, T/m Input 2 4141010 1 Bearing (25x52x15) 3 4120085 1 C Ring 4 2702559 1 Cir.
50 53 52 50 51 49 23 24 28 25 30 32 5 3 2 4 1 6 42 39 40 38 40 39 16 17 48 7 15 14 34 36 33 36 35 37 43 46 55 44 41 54 46 47 45 20 10 18 8 13 18 19 12 34 21 22 11 56 9 57 26 27 29 31 SUZUKI 660 K6A 22.
51 > Change from prev ious revision SUZUKI 660 K6A 46 2702609 2 Spring, 5th Sync 47 2702610 1 Circlip, Sync Hub 48 2702600 3 Key, High Speed Sync 49 2702611 1 Shaft, Reverse Idle Gear 50 4141011 1 .
52 11 13 12 35 37 19 35 17 18 41 36 30 33 34 27 22 32 29 14 21 20 40 31 25 38 39 28 15 23 16 45 44 43 42 26 15 4 9 10 11 1 10 9 8 5 6 10 11 9 2 3 7 24 SUZUKI 660 K6A 23.
53 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2702618 1 Fork, Low Speed Gear Shf 2 2702619 1 Fork, High Speed Gear Shf 3 2702620 1 F ork, .
54 12 12 10 13 13 13 13 13 13 3 13 20 19 21 20 19 1 21 6 22 5 11 4 2 3 9 5 3 22 5 3 3 3 5 5 4 16 17 18 27 27 26 8 7 23 24 25 10 12 14 13 15 15 9 VIEW B VIEW B VIEW C VIEW C VIEW A VIEW A SUZUKI 660 K6A 24.1 Transmission Case Manual Transmissio n Serial No.
55 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4141012 1 Case Assy, Tr ansmission 2 2702658 2 •P i n 3 2702659 5 •B o l t 4 2702660 1 • Bolt, Crankcase 5 2702661 4 •B o l t 6 2702662 1 Cap 7 2702663 1 Case, Extension No.
56 1 2 3 4 SUZUKI 660 K6A 25.1 Shift Brackets Manual Transmissio n Serial No. All.
57 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2702695 1 Knob, Cont Lever (Bla ck) 2 2702696 1 Boot, Gear Shf Cont Lever 3 2703958.
58 2 7 3 4 5 6 1 SUZUKI 660 K6A 26.1 Torque Converter & Flex Plate Automatic Tran smission Serial No. All.
59 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4138668 1 Transmission Assy, Automatic 2 4120096 1 Flange, Drive Plate 3 4120097 1 Plate, Drive 4 4120098 1 Plate, Drive Rear 5 4119955 6 Bolt (10x18.
60 1 2 SUZUKI 660 K6A 27.1 Case Gaskets Automatic Tran smission Serial No. All.
61 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2702748 1 G asket Set, At 2 2702749 1 • Gasket, T/m Oil Pan.
62 18 18 16 17 9 9 1 2 15 20 19 6 8 7 10 13 12 14 13 12 5 4 14 3 11 24 21 24 23 22 SUZUKI 660 K6A 28.1 Transmission Case Automatic Tran smission Serial No.
63 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4141032 1 Case Set, Transmission 2 2702751 1 • Plug, Breather 3 4141033 1 Housing, Torque .
64 1 2 4 3 SUZUKI 660 K6A 29.1 Oil Pump Automatic Tran smission Serial No. All.
65 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4141014 1 Pump Assy, Oil 2 2702766 1 • Seal, Oil Pump Body Oil 3 2702767 8 Bolt 4 2702768 .
66 5 7 6 8 4 3 1 2 SUZUKI 660 K6A 30.1 Input Shaft & Clutch Automatic Tran smission Serial No. All.
67 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4120103 1 Shaft Set, Input 2 4119612 1 • P late Set, Forward 3 4120104 1 • O Ring Set, Forward Cl 4 2702772 1 Thrust Brg Set, No.
68 6 13 12 5 3 4 2 11 7 8 9 10 14 1 SUZUKI 660 K6A 31.1 Planetary Gears Automatic Tran smission Serial No. All.
69 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2702777 1 Gear Assy, Fr Plnty Ring 2 2702778 1 Thrust Brg Set, No.3 3 2702779 1 Gear Assy, Front Plnty 4 2702780 1 Thrust Brg Set, No.4 5 2702781 1 Thrust Brg Set, No.
70 4 6 2 3 5 1 SUZUKI 660 K6A 32.1 Output Shafts Automatic Tran smission Serial No. All.
71 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2702790 1 Shaft Set, Output 2 2702791 1 • Ring, Parking Lock Gear 3 2702792 1 Seal Ring Set, Shaft 4 2702793 1 Ring, Speedometer Exciter 5 2702794 1 Circlip, Exciter Ring 6 2702795 1 Thrust Brg Set, No.
72 4 4 3 5 6 7 1 2 SUZUKI 660 K6A 33.1 Parking Brake Automatic Tran smission Serial No. All.
73 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2702796 1 Parking Pawl Set 2 2701921 3 • Bolt 3 4141016 1 Shaft Set, Mnl Lever 4 2702798 2.
74 1 2 4 3 5 SUZUKI 660 K6A 34.1 Brake Band Automatic Tran smission Serial No. All.
75 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4141018 1 Ba nd Set, 2nd Brake 2 4120109 1 Piston Assy, 2nd Brake 3 2702803 1 Seal Ring Set,.
76 13 10 12 11 9 8 6 7 5 2 1 4 3 SUZUKI 660 K6A 35.1 Oil Pan Automatic Tran smission Serial No. All.
77 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2702806 1 Pan, T/m O il 2 2702807 15 Bolt, Oil Pan 3 2702808 1 Plug 4 2702809 1 Gasket (12x16.
78 1 4 5 6 2 3 6 7 9 8 13 12 16 17 24 14 15 23 18 20 20 20 20 10 19 21 8 21 20 18 9 20 9 22 11 11 9 10 8 SUZUKI 660 K6A 36.1 Valve Automatic Tran smission Serial No.
79 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 4141019 1 Body Assy, T/m Valve 2 2702822 1 • Solenoid Assy, Direct Clutch 3 2702823 1 • .
80 1 5 2 2 2 2 4 4 3 SUZUKI 660 K6A 37.1 Cooling Tubes Automatic Tran smission Serial No. All.
81 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2702844 1 Pipe, Oil 2 2702846 4 Gasket, Oil Pipe 3 2702662 1 Cap 4 2702847 2 Union 5 2702537.
82 5 4 3 2 1 SUZUKI 660 K6A 38.1 Shift Switch Automatic Tran smission Serial No. All.
83 > Change from prev ious revision SUZUKI 660 K6A Item Part No. Qty. Description Serial Numbers/Notes 1 2702878 1 Bracket, Select Cable 2 2702880 2 Bolt, Cable Bracket 3 4120112 1 Switch Assy, Shi.
84 > Change from previous re vision SUZUKI K6A 39.1 Emission Control System Serial No. All Description Notes Fuel Metering Syst em: Throttle Body Intake Manifold Fuel Filter Fuel Deliver Rail Fuel .
85 INDEX 01550-08503 ........... .... 37 08331-41156 ........... .... 33 09404-06429 ........... .... 83 2701111 ..... ................ . 53 2701352 ..... ................ . 53 2701366 ..... ................ . 53 2701370 ..... ................ . 53 2701551 .
86 INDEX 2702812..... ................ .. 77 2702813..... ................ .. 77 2702816..... ................ .. 77 2702817..... ................ .. 77 2702818..... ................ .. 77 2702822..... ................ .. 79 2702823..... .............
87 INDEX 4120125 ..... ................ . 41 4120126 ..... ................ . 41 4120127 ..... ................ . 41 4120129 ..... ................ . 41 4120130 ..... ................ . 41 4120131 ..... ................ . 41 4138668 ..... ............
T extron Golf , T urf & Specialty Products PO Box 7708, Charlotte, NC 28241-7708 www .ttcsp.com Equipment from J acobsen is built to exacting standards ensured by ISO 9001 and ISO 14001 registration at all of our manufacturing locations.
An important point after buying a device Cushman SUZUKI 660 K6A (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cushman SUZUKI 660 K6A yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cushman SUZUKI 660 K6A - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cushman SUZUKI 660 K6A you will learn all the available features of the product, as well as information on its operation. The information that you get Cushman SUZUKI 660 K6A will certainly help you make a decision on the purchase.
If you already are a holder of Cushman SUZUKI 660 K6A, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cushman SUZUKI 660 K6A.
However, one of the most important roles played by the user manual is to help in solving problems with Cushman SUZUKI 660 K6A. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cushman SUZUKI 660 K6A along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
