Instruction/ maintenance manual of the product 800CSL Crown Audio
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Power Base-2 & 800CSL Amplifier Service Manual 1 POWER BASE-2 ® & 800CSL ™ PO WER AMPLIFIER SER VICE MANU AL K-SVCPB2 1-95 CSL ™ is a trademark and Power Base-2, ® ODEP, ® and Crown ® are registered trademarks of Crown International, Inc.
Power Base-2 & 800CSL Amplifier Service Manual 2 À PRÉVENIR LE CHOC ÉLECTRIQUE N’ENLEVEZ PAS LES COUVERTURES. RIEN DES PARTIES UTILES À L’INTÉRIEUR. DÉBRANCHER LA BORNE AVANT D’OUVRIR LA MODULE EN ARRIÈRE. TO PREVENT ELECTRIC SHOCK DO NOT REMOVE TOP OR BOTTOM COVERS.
Power Base-2 & 800CSL Amplifier Service Manual 3 Introduction ............................................................. 4 Scope ...................................................................... 4 Warranty .................................
Power Base-2 & 800CSL Amplifier Service Manual 4 Crown Technical Support Group Factory Service Parts Department Mailing Address: PO Box 1000 Elkhart, IN USA 46515-1000 Shipping Address: 57620 C.
Power Base-2 & 800CSL Amplifier Service Manual 5 Parts shipment on a C.O.D. or pre-payment (check or credit card) basis. TERMS Normal terms are pre-paid.
Power Base-2 & 800CSL Amplifier Service Manual 6 Specifications Unless noted otherwise, all specifications are based on driving an 8 ohm load per channel, both channels driven, the sensitivity switch in the 26dB position, the AC supply is 120V AC at 60Hz.
Power Base-2 & 800CSL Amplifier Service Manual 7 V oltage Conversion Note: The only versions of this product pr oduced at the Crown Factory with inter national volt- age capabilities built in ar e CSL versions built specifically for sale outside the United States.
Power Base-2 & 800CSL Amplifier Service Manual 8 Theor y OVERVIEW It should be noted from the outset that the PB-1 and 460CSL amplifiers are electrically and mechanically identical products. The only differences, from a ser- vice perspective, are cosmetic.
Power Base-2 & 800CSL Amplifier Service Manual 9 Theor y tivity is achieved by controlling the ratio of feedback to input resistance. The Sensitivity Switch sets the input impedance to this stage and varies the gain such that the overall amplifier gain is 26 dB, or is adjusted appropriately for 0.
Power Base-2 & 800CSL Amplifier Service Manual 10 allows the NFb loop to control Error Amp gain by feeding back to its non-inverting input (with its polarity opposite to the output of the VGS). With the added voltage swing provided by the LVAs, the signal then gains current amplification through the Darlington emitter-follower output stage.
Power Base-2 & 800CSL Amplifier Service Manual 11 the positive half, and about .5V across the bias resistor in the negative half. Q18 conduction (and thus bias) is adjustable. A diode string prevents excessive charge build up within the high conduction output devices when off.
Power Base-2 & 800CSL Amplifier Service Manual 12 Theor y ±ODEP circuitry is used to simulate the thermal barri- ers between the interior of the output device die (immeasurable by normal means) and the time delay from heat generation at the die until heat dissipates to the thermal sensor.
Power Base-2 & 800CSL Amplifier Service Manual 13 Checkout Procedures GENERAL INFORMATION The following test procedures are to be used to verify operation of this amplifier. DO NOT connect a load or inject a signal unless directed to do so by the proce- dure.
Power Base-2 & 800CSL Amplifier Service Manual 14 TEST 4: AC POWER DRAW Spec: 90 Watts maximum quiescent. Initial Conditions: Controls per standard. Procedure: With no input signal and no load, measure AC line wattage draw. If current draw is excessive, check for high AC line voltage or high bias voltage.
Power Base-2 & 800CSL Amplifier Service Manual 15 Checkout Procedures Procedure Capacitive: Load each channel to 8 ohms in parallel with 2 µF. Inject a 20 kHz sine wave with 30 VAC output for 10 seconds. Procedure Inductive: Load each channel to 8 ohms in parallel with 159 µHenries.
Power Base-2 & 800CSL Amplifier Service Manual 16 Checkout Procedures POST TESTING After completion of testing, if all tests are satisfactory, the amplifier controls should be returned to the posi- tions required by customer. If conditions are unknown or unspecified, factory settings are as follows: Level Controls: 9 to 11 O’Clock.
Power Base-2 & 800CSL Amplifier Service Manual 17 Mechanical (Non-Module) Parts SUPPLIMENTAL ITEMS CP N ITEM QTY D 4137-2 Nylon Thumbscrew W asher 4 C 3342-0 Feet, Black Self-Stick 4 A10087-71012 10-32 .75 Machine (Rack Screw) 4 120VAC/60HZ NORTH AMERICA PRODUCT ONLY CP N ITEM QTY A10089-10832 Screw , 8-32 2.
Power Base-2 & 800CSL Amplifier Service Manual 18 Mechanical (Non-Module) Parts OUTPUT ASSEMBLY (ONE PER CHANNEL) CP N ITEM QTY A10100-4 W asher , #6 Flat Zinc 2 A10315-1 Screw , 6-32-.
Power Base-2 & 800CSL Amplifier Service Manual 19 Mechanical (Non-Module) Parts MAIN CHASSIS ASSEMBLY CP N ITEM QTY A10086-70806 Screw , 8-32-.37 Mach Rd Ph 2 A10094-3 W asher , #6 Black Star 3 A10094-6 W asher , #8 Black Star 4 A10094-8 W asher , #10 T ooth Lock 10 A10099-5 W asher , #8 Nylon Shoulder 4 A10109-10822 Screw , 8-18-1.
Power Base-2 & 800CSL Amplifier Service Manual 20 Module Information MODULE HISTORY Since its introduction in 1986, the PB-1 has gone through a number of updates and revisions. Over the course of its history some of these changes have resulted in upgrading to newer modules.
Power Base-2 & 800CSL Amplifier Service Manual 21 Q42647-0 Output Module Parts List (P10137-1 Board) Q42647-0 Output Module (MT/MA Original) for PB-2: CAPACITORS C01 C 3978-1 .047µF C02 C 6804-6 .1µF C03 C 6804-6 .1µF C04 C 3996-3 .0047µF C05 C 6807-9 .
Power Base-2 & 800CSL Amplifier Service Manual 22 Q42717-1 Output Module Parts List (P10233-8 Board) Q42717-1 Output Module (MT/MA #2) for PB-2: CAPACITORS C01 C 3978-1 .047µF C02 C 3218-2 .22µF C03 C 3218-2 .22µF C04 C 8534-7 .0047µF C05 C 6807-9 .
Power Base-2 & 800CSL Amplifier Service Manual 23 Q42871-6 Output Module (MT/MA TO-3P Driver) for PB-2/ 800CSL: CAPACITORS C01 C 8511-5 .047µF C02 C 7964-7 .22µF C03 C 7964-7 .22µF C04 C 8534-7 .0047µF C05 C 8534-7 .0047µF C06 C 6806-1 .01µF C07 C 6807-9 .
Power Base-2 & 800CSL Amplifier Service Manual 24 Q42966-4 Output Module Parts List (P10305-4 Board) Q42966-4 Output Module (TO-3P Driver #2) for PB-2/ 800CSL: CAPACITORS C01 C 8511-5 .047µF C02 C 7964-7 .22µF C03 C 7964-7 .22µF C04 C 8534-7 .0047µF C05 C 6807-9 .
Power Base-2 & 800CSL Amplifier Service Manual 25 Q43015-9 Output Module for Through Hole Chassis (THC) PB-2/800CSL units: CAPACITORS C01 C 8511-5 .047µF C02 C 7964-7 .22µF C03 C 7964-7 .22µF C04 C 8534-7 .0047µF C05 C 8534-7 .0047µF C06 C 6806-1 .
Power Base-2 & 800CSL Amplifier Service Manual 26 Q43203-1 Output Module (THC #2) for PB-2/800CSL Units: CAPACITORS C01 C 8511-5 .047µF C02 C 7964-7 .22µF C03 C 7964-7 .22µF C04 C 8534-7 .0047µF C05 C 8534-7 .0047µF C06 C 6806-1 .01µF C07 C 6807-9 .
Power Base-2 & 800CSL Amplifier Service Manual 27 Q42665-2 Main Module Parts List (D 6910-0 Board) Q42665-2 Main Module (Original) for PB-2: CAPACITORS C1 C 4303-1 1000uF C2 C 3913-8 470uF C3 C 4303-1 1000uF C4 C 6802-0 .47uF C100 C200 C 5311-3 22uF C101 C201 C 2821-4 10pF C103 C203 C 6805-3 .
Power Base-2 & 800CSL Amplifier Service Manual 28 R111 R211 A10266-1231 12K R112 R212 A10266-5131 51K R113 R213 A10266-4721 4.7K R114 R214 A10266-4721 4.
Power Base-2 & 800CSL Amplifier Service Manual 29 Q42683-5 Main Module Parts List (D 6910-0 Board) Q42683-5 Main Module (#2) for PB-2: CAPACITORS C1 C 3913-8 470uF C2 C 3913-8 470uF C3 C 4303-1 1000uF C4 C 6802-0 .47uF C100 C200 C 5311-3 22uF C101 C201 C 2820-6 5pF C103 C203 C 6805-3 .
Power Base-2 & 800CSL Amplifier Service Manual 30 R100 R200 C 7409-3 5K POT R101 R201 A10265-49911 4.99K R102 R202 A10266-1021 1K R103 R203 A10265-10031 100K 1% R104 R204 A10266-2721 2.
Power Base-2 & 800CSL Amplifier Service Manual 31 Q42818-7 Main Module Parts List (D 7251-8 Board) Q42818-7 Main Module (3rd Gain) for PB-2/800CSL: CAPACITORS C1 C 3913-8 470uF C2 C 3913-8 470uF C4 C 6802-0 .47uF C5 C 6806-1 .01uF C6 C 6806-1 .01uF C7 C 6094-9 33uF C8 C 6806-1 .
Power Base-2 & 800CSL Amplifier Service Manual 32 Q116 Q216 C 3786-8 PN4250A Q117 Q217 D 2961-7 SEL 2N3859A Q118 Q218 D 2961-7 SEL 2N3859A Q119 Q219 C 3625-8 2N4125 Q120 Q220 C 3625-8 2N4125 Q121 Q221 C 7458-0 2N4123 Q122 Q222 C 7458-0 2N4123 RESISTORS R1 A10265-53621 53.
Power Base-2 & 800CSL Amplifier Service Manual 33 INTERCONNECTS J1 C 7593-4 HEADER 5 PIN J2 C 4508-5 16 PIN SOCKET J9 C 7527-2 HEADER 6 PIN J10 C 7592-6 HEADER 4 PIN J11 C 7526-4 HEADER 3 PIN J100 J200 C 6777-4 PHONE JACK J500 J800 D 6619-7 10" RIBBON ASSY J600 J700 D 6620-5 6" RIBBON ASSY MISC.
Power Base-2 & 800CSL Amplifier Service Manual 34 Q43059-7 Applicability: Main Module for Through Hole Chassis (THC) PB-2/800CSL units. CAPACITORS C1 C 4303-1 1000µF C2 C 3913-8 470µF C4 C 6802-0 .47µF C5 C 6806-1 .01µF C6 C 6806-1 .01µF C7 C 8897-8 .
Power Base-2 & 800CSL Amplifier Service Manual 35 Q43059-7 Main Module Parts List (D 7993-5 Board) Q119 Q219 C 3625-8 NPN 2N4125 Q120 Q220 C 3625-8 NPN 2N4125 Q121 Q221 C 7458-0 NPN 2N4123 Q122 Q222 C 7458-0 NPN 2N4123 Q123 Q223 C 7458-0 NPN 2N4123 Q124 Q224 C 3625-8 NPN 2N4125 RESISTORS R1 A10265-53621 53.
Power Base-2 & 800CSL Amplifier Service Manual 36 Q43059-7 Main Module Parts List (D 7993-5 Board) R193 R293 A10266-1031 10K R194 R294 A10266-1041 100K R195 R295 A10266-3021 3K R196 R296 A10266-4721 4.7K R197 R297 A10266-1031 10K R198 R298 A10266-4721 4.
An important point after buying a device Crown Audio 800CSL (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Crown Audio 800CSL yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Crown Audio 800CSL - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Crown Audio 800CSL you will learn all the available features of the product, as well as information on its operation. The information that you get Crown Audio 800CSL will certainly help you make a decision on the purchase.
If you already are a holder of Crown Audio 800CSL, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Crown Audio 800CSL.
However, one of the most important roles played by the user manual is to help in solving problems with Crown Audio 800CSL. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Crown Audio 800CSL along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
