Instruction/ maintenance manual of the product SID650W/80-B Cornelius
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Operator ’ s Manual MODELS: SID650A/80 SID650A/80-B SID650A/80-BC SID650W/80 SID650W/80-B SID650W/80-BC 220V , 60HZ, 1PH SP IRAL ICE MAKER DI SPENSER PRINTED IN U.
i 91704 T ABLE OF CONT ENTS Page GENE RAL INFO RMA TI ON 1 .................................................. DES CRIPT I ON 1 ........................................................ INS T ALL A T ION I NSTRUCT IONS 2 ................................
ii 91704 T ABLE O F CO NTENTS ( con t’ d) Page LIST OF FIGUR ES F IGURE 1 . EL ECT RICA L W IRI NG I NST ALL A T ION I NST RUCTI ONS 3 ......... FI GU RE 2. INST ALLA T IONS DIMENSIONS 4 ............................... FIGURE 3. M OU NTING TEMPLA TE MODEL SID650-80 5 .
1 91704 GENERAL INFORMA TION DES CRIPTIO N The R emc or S .I.D. (S pir al Ic e Mak er /Di s penser) is a unique, s elf-contained, counter top s tyle unit that automat i- cally makes hard, clear cube quality ice and stores it in a sealed hopper for sanitary dis pensing.
2 91704 INST ALLA TIO N INSTRUCTIONS UNP ACKING INSTRUCT IONS 1. With t he unit upright, carefully remove the shipping c rate. Inspect for shipping damage and report any suc h damage to t he s hipper imm ediately . 2. Unloc k and open the hinged serv ice door on the upper left side panel.
3 91704 IMP ORT ANT : T o en sure pro per ice maker operatio n and also to red uce the frequency of water-rel ated se rvice pr oblem s, a wate r filter s hould be installe d. Remc or rec omm ends the us e of IMI Cornelius f ilter , mode l number 81C OR01 PS.
4 91704 34 7/8 34 3/8 16 5/8 21 / 2 1 2 8 15/16 21 / 2 11 7/8 11 / 4 13/16 AIR DISCHARGE GRIL L CONDENSER W A TER OUT 3/8 -NPT (W A TER COOLED ONL Y) CONDENSER W A TER IN 3/8 -NPT (W A TER COOLED ONL Y) ELECTRI CAL INPUT ACCESS P ANEL FOR SER VICE AND BEVERAGE HOOK- UP *3/4 -FPT DRAIN (2 ) *ICEMAKER W A TER I N 1/4 O.
5 91704 15- 7/8-IN. 14-IN. 5/8-IN. 2- - 9/16-IN . 26-IN. 29- 1/4-IN. 18 -3/4-IN. 22-IN. 1 -5/8-IN. UNIT OUTL INE FRONT 3/8 DIA. 4 PLACES 1- 29/32-IN. 1- 5 / 8 - I N . NOTE: SHADED AREA I NDICA TES OPENI NG IN CABINET BOT T OM FOR BEVERAGE TUBI NG FOR - -B, - -BC MODEL S ONL Y FI GURE 3.
6 91704 BEVERA GE SYST EM “ B” m odels c ontain beverage faucets only and must be supplied w ith cold product from any remot e c old plate or refrigerated soda factory .
7 91704 FIGURE 4. BEVER AGE SYSTEM SCHEMA TIC B MODELS CO 2 T ANK 15- 50 PSIG S1 S6 S5 S2 S4 S3 1 2 3 4 5 6 OPTIONAL F OR DIET OR ROOT BEER REGULA TORS SYRUP T ANKS FIL TER OPTIONAL PRESSURE REGULA TOR W A TER SUPPL Y CARBONA T OR CW CW 60-100 PSIG N0TE FOR REFERENCE ONL Y - - NOT FOR CONSTRUCTI ON.
8 91704 FIGURE 5 . BEVERA GE SYSTEM SCH EMA TIC “ BC” MODELS CO 2 T ANK 15- 50 PSIG S1 S6 S5 S2 S4 S3 1 2 3 4 5 6 OPTIONAL F OR DIET OR ROOT BEER REGULA TORS SYRUP T ANKS FIL TER OPTIONAL PRESSURE REGULA TOR W A TER SUPPL Y CARBONA T OR CW CW 60-100 PSIG NOTE: FOR REFERENCE ONL Y - - NOT FOR CONSTRUCTI ON.
9 91704 OPERA TING INS TRUCTIO NS A temperat ure s ensing c ontrol bulb located in t he s torage hopper starts and stops the ice-making proces s in respons e to ice level in the hopper .
10 91704 L1 L2 BROWN BLUE TP COMPRESSOR CC 2 ST ART RELA Y ST ART CAP RUN CAP 5 R 5 CONTROL TRANSFORM ER 220 C ST OP / RUN LPS HPS BIN T’ ST A T COMPRESSOR CONTRACT OR CC 1 2 HARVEST M OT OR RED BLU.
11 91704 YEL BLUE LPS FUSE 1-1/4 AMP TIME D ELA Y AGIT A TO R MOTO R CAP CLEAN ICE MAKER RUN RUN STO P BLUE BLUE GRN BLK BLK G R N PUR YEL YEL RED RED RED RED RED P I N K R E D Y E L B L K HARVEST TIM.
12 91704 HIGH PRESSURE CONTROL HIGH SIDE SERVI CE PORT COMPRESSOR LOW SID E SERVI CE PORT TXV BULB LOW PRESSURE CONTROL TXV PRESSURE TA P EV APORA TOR EXP ANSION V AL VE (TXV) SUCTION ACCUMULA T OR SI.
13 91704 MAINTENANCE REGULAR BASIS (or as required) Cleaning of the ice maker is recommended on a regular basis not only for sanitary reasons , but also to maint ain the perform ance of the unit. Build-up of line and scale c an hinder ice-making produc tion rates and interf ere w ith proper dispens ing of the ice.
14 91704 6. Move the water float valve res ervoir to the “ Clean” pos ition by lifting slightly and pulling forward to raise the reserv oir to the upper m ounting sc rews . 7. Remove the float valve c over and add 4 ounc es of V irginia Ice Machine C leaner to t he res ervoir .
15 91704 7. Rev erse s teps above to reas semble ice c hute. 8. Sanitize the inside of the hopper agitat or , ice chute, the hopper cover and ice drop c over with a solution of 1 ounce of household bleac h to 2 gallons of water . (200 PPM ) 9. Replac e the hopper cover and ice drop c over .
16 91704 F. Energize the faucet to flush the sanitizing s olution f rom the syr up line and faucet. Continue to draw on the faucet unt il only sy rup is dispensed. 7. Repeat Step 2 in revers e order to t urn on the carbonator . Dispens e at least 1 cup of beverage from each faucet.
17 91704 TROUBLESHOO TING GUIDE The following pages c ontain t roubles hooting charts designed to aid an ex perienced s ervic e person in diagnos ing any operating problem whic h may be experienc ed. I t is as sumed that norm al s ervic e techniques and s kills are familiar t o the person doing the troubleshooting.
18 91704 ST ART DOES UNIT OPERA TE IS ICE MAKER O.K.? IS DISPENSER O.K.? IS BEVERAGE SYSTEM O.K.? DONE NO OPERA TION OF ANY COMPONENT . GO T O 1 ICE MAKER ABNORM AL. DISPENSER AND BEVERAGE WORK NORMALL Y . GO T O 2 DOES NOT DISPENSE. ICE MAKER WORKS O.
19 91704 1. T OT ALL Y INOPERA TI VE POWER PRESENT A T REAR JUNCTI ON BOX? NO NO NO NO YES YES YES YES IS SUPPL Y FUSE BLOWN (OR C/B TRIPPED)? CHECK FOR LOOSE CONNECT ION OR BROKEN WIRE INSIDE UNI T . IS LINE V O LTA G E WITHIN 10% OF NAMEPLA TE V O LTA G E ? CHECK FOR LOOSE CONNECT ION OR BROKEN WIRE IN SUPPL Y WIRING OF UNIT .
20 91704 NO YES 2. ICE MAKER PROBL EM DOES ICE MAKER OPERA TE? GO T O 2.A IS ICE PRODUCED? DOES COMPRESSOR RUN? IS ICE ON EV APORA TOR? GO T O 2.D G OT O2 .
21 91704 YES 2.A ICE MAKER PROBL EM NO IS HOPPER FULL? RUN/ST OP SWITCH? PUT SWIT CH IN RUN POSITION. NORMAL SHUT OFF ON BIN THERM OST A T . IS BIN THERMOST A T OPEN? IS WAT E R LEVEL NORMAL IN EV AP .? IS LOW- PRESSURE SWITCH OPEN? IS HIGH- PRESSURE SWITCH OPEN? CHECK FOR LOOSE CONNECT ION OR BROKEN WIRE.
22 91704 YES NO 2.B COMPRESSOR INOPERA TIVE IS L I N E V O LTA G E WITHIN 10% OF NAMEPLA TE V O LTA G E ? CHECK VOL T AGE PROBLEMS I N 1 . IS THER MAL PROTECT OR OPEN? IS CONT ACTOR PULLE D IN? IS COMPRESSOR BODY COLD? REPLACE THER MAL PROTECT OR.
23 91704 YES NO 2.C NO I CE ON EV APORA T OR IS HARVEST TIMER RUNNING? IS EV APORA TOR COLD? IS W A TER LEVEL NORMAL? IS HOT GAS SOLENOID ENERGIZED? CHECK REFR IGERA TION SYSTEM. CHECK W A TER PROBLEMS I N 2.A IS COND. CONTROL ENERGIZED? CHECK TIM ER SWITC H #1.
24 91704 YES NO 2 . DF R O Z E NE V A P O R A T O R IS AMBIENT ABOVE 60 F? IS V O LTA G E W I T H I N 10%? CHECK VOL T AGE ITEM S IN 1. DISCONNECT PROBE WI RE FROM CONDUCTIVI TY CONTROL. DOES TIMER ST ART? HOT GAS OPERA TI ON O.K.? WAT E R DUMP O.
25 91704 YES NO 2.D ( CONT’ D) 1. CHECK ADJUSTMENT OF T IMER CAM #3. ( HARVEST M OT OR) 2. CHECK TIM ER SWITCH #3. 3. CHECK HARVEST MOT OR CAP ACIT OR. 4. CHECK HARVEST M OT OR. REPLACE PROBE WIRE ON CONDUCTIVI TY CONTROL DURING HARVEST CYCL E. DOES TIM ER RETURN HOME? W AIT ONE FU LL FREEZING CYCLE (APPROX.
26 91704 YES NO 2.E L OW ICE PRODUCTION IS W A TER LEVEL NORMAL? IS WAT E R T E M P . HIGH? IS AMBIENT T EMP . HIGH? IS ICE THI N? CHECK W A TER ITEM S IN 2.A. NORMAL EFF ECT . INST ALL REMCOR PRE-COOL ER T O INCREASE CAP ACITY . NORMAL EFF ECT . ARRANGE FOR LOWER AM BIENT AIR TEMP .
27 91704 YES 2.F POOR ICE QU ALITY NO YES IS ICE CLOUDY? IS ICE SO FT? 1. CHECK AIR PUMP . 2. CHECK ADJUSTMENT OF T IMER CAM #4 . (W A TER PUMP) 3. CHECK TIM ER SWITCH #4. 4. CHECK W A TER DUMP V AL VE. 5. CHECK W A TER FIL TER. 6. INCREASE W A TER DUMP BY ADJ USTING TI MER CAM #4.
28 91704 YES 3. DISPENSER PROBLEM NO DOES AGIT A T OR ROT A TE? 1. CHECK MOT OR CAP ACIT OR. 2. CHECK TIM ER SWITCH #5. 3. CHECK AGIT A T OR MOT OR. IS V O LTA G E AT SOLENOID 103-126V .? 1. CHECK FOR BURNED OUT SOL ENOID. 2. CHECK FOR STUCK OR BI NDING GA TE MECHANISM .
29 91704 YES 4. BEVERAGE SYSTEM PROBLEM NO IS ONE OR MORE F AUCETS INOPERA TIVE? 1. CHECK WIRING CONNECTI ONS T O IN- OPERA TI VE F AUCET S. 2. REPLACE INOPERA TIVE F AUCETS. 3. CHECK WIRING CONNECTI ONS FROM 24V . TRANSFORMER. 4. CHECK 24V . TRANSF ORMER.
30 91704 MAINTENANCE/ADJUSTMENT PROCEDURE S THERMOST A T AL TITUDE ADJUST MENTS IMPORT AN T : Adjus t the bin ther most at se tting only if stor age hopper ov er fill is a problem . BIN THERMOST A T 1. Open the hinged servic e door . 2. The adjustment scr ew is loc ated below the “ F lus h” sw itch on the left side of the electrical box.
31 91704 CLEANING/REPLACE THE F IL TER 1. Remove the filter f rom the cabinet panel by s liding it forward toward the f ront of the unit . 2. W ash the filter in a solution of warm water and a mild det ergent. Do not us e c austic detergent s as they may att ac k the aluminum filt er element s .
32 91704 HARVEST TIME ADJUST MENT W ARNI NG: Disc on nect electrical p ower to th e unit b efore servici ng the ti mer in the electri cal box. 1. Dis connec t power to ice maker . 2. Remove upper front panel and electric al control box c over . 3. Place the “ St op/Run”switch in the “ St op”position.
33 91704 9A FIGUR E 9. HAR VEST TIMER Distributed By: Commercial Refrigeration Service, Inc. WWW.IceCubes.NET WWW.CorneliusParts.COM (866) 423-6253 623-869-8881.
34 91704 P ARTS LIST DESCRI PTI ON P ART NUM BERS Air Co oled W ater Coo led Dispe nser C omponent s 80 80 “ BC” 80 80 “ BC” Gate Slide 21491 21491 21491 21491 Depressor Retainer 22644 22644 2.
35 91704 P ARTS LIST (CONT’ D) DESCRI PTI ON P ART NUM BERS Air Co oled W ater Coo led Re friger ation Com ponents 80 80 “ BC” 80 80 “ BC” Compressor 60725 60725 60725 60725 Compressor Mount.
SD 99-3 1/16/96 91704 IMI C ORNEL IUS I NC . O NE C ORNEL IUS P LAC E A NOKA, MN . 55303- -6234 T ELEP HONE ( 800) 238- -3600 F AC SIM IL E (612) 422- -3232 T ECH S VC 1-800- 535-4240 W ARRANTY IMI Corne lius Inc.
CORPORA TE HEADQUART ERS: R emcor I ncor po rated 500 Rege ncy Drive Glenda le Heights, IL 60139 (708) 980- -6900 Distributed By: Commercial Refrigeration Service, Inc.
An important point after buying a device Cornelius SID650W/80-B (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cornelius SID650W/80-B yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cornelius SID650W/80-B - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cornelius SID650W/80-B you will learn all the available features of the product, as well as information on its operation. The information that you get Cornelius SID650W/80-B will certainly help you make a decision on the purchase.
If you already are a holder of Cornelius SID650W/80-B, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cornelius SID650W/80-B.
However, one of the most important roles played by the user manual is to help in solving problems with Cornelius SID650W/80-B. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cornelius SID650W/80-B along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center