Instruction/ maintenance manual of the product ICE FROST Cornelius
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ICE FR OST P ost-M ix and Pre-Mix Installati on, Ser vic e , and Operat or’ s Manual Release Dat e: April 19 , 2004 Publication Number: M620919596 OPR Revision Date: Oct ober 19, 2006 Revision: C Visit the IMI Cornelius web s ite at www.cornelius.com for a ll y our Lite rature n eeds.
ICE FR OST P OST-MIX AND PRE-MIX INSTALLATION, SERVIC E , AND OPERATOR’ S MANUAL The produc ts, techn ical in f or mati on, and instr ucti ons con tained in this m anual are s ubject to change without notic e.
T ABLE OF CONTENTS Importan t Warnings and Advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 1 - Publication Number: M620919596OPR IMPOR T ANT W ARNINGS AND A D VICE This ins truc tion m anual repr esents a n integral par t of the e quipme nt and must be kept readily av ailable fo r us e.
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 2 - © 2004-2006, IMI Cornelius Inc. INSTAL LATI ON 1. Remove the equipme nt from th e packing, then slide it of f upwards (see FIGURE 1 ).
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 3 - Publication Number: M620919596OPR C ONNECTION D IAG RAMS Ice Frost Generic (Pre-mix) The dia gram shows the se quenc e for the connecti on between the ICE F ROST GENERIC P RE to a n ex ist ing pr e-mix syst em.
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 4 - © 2004-2006, IMI Cornelius Inc. Ice Frost Generic (P ost-mix) The dia gram shows the se quence for the conne ction between the ICE FROST GENE RIC POST to an ex ist ing post- mix system.
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 5 - Publication Number: M620919596OPR Alarms Safety Pr obe Alarms (only for I CE F ROS T G ENERI C Pre-m ix) Y ou will re memb er that the monit or ing of the safety probes ’ condi tions (satis fied/ not s atisfie d) is only active during the bowl loa ding phase .
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 6 - © 2004-2006, IMI Cornelius Inc. “FIL TER CLEANING” Alarm A filter cleaning a lar m wil l act ivate when the uni t is r unning hot due to insuffi cient in ter na l air circu latio n.
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 7 - Publication Number: M620919596OPR B OWL L OADING O PERATIONS Ice Frost Generic (Pre-mix) W ARNING: If the unit runs out of pr oduct and is t urned off and turne d back o n without a new (full) pr oduct tank installed the sensor will look for pr oduct fo r 4 minutes.
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 8 - © 2004-2006, IMI Cornelius Inc. B RIX P R OCEDURE This will be a two s tep proc ess. First to ad just t he water fl ow rate by adjust ing the water flow co ntrol and sec ond to obtain the proper Bri x by adjusti ng the sy rup f low contr ol.
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 9 - Publication Number: M620919596OPR P R OGRAMMING E LECTRONI C T OUCH P AD T o Enter Time Programming on Initial Ins tallation or in the Event of Ser vice 1. T u r n the power switch OFF .
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 10 - © 2004-2006, IMI Cornelius Inc. Setting COLD Timer (Night Setting) 1. T u rn the power switch ON. Ma ke sure the “ A UTO TIMER” is O FF (light on button is not lit) . 2. Press t he left hand “ A uger ON/OFF” button ON.
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 11 - Publication Number: M620919596 OPR Viewing the Bowl T emperature 1. T u rn ON the auge r on the side th at you want to displa y the bowl tem perature (p ress the “AGER ON/ OFF” button).
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 12 - © 2004-2006, IMI Cornelius Inc. QUAR TERLY CLEANING AND SANITATION P OST M IX S YSTEMS O PERATIONS A TTENTION: The c leaning operations m us t be perf or med with t he machine disconnected from the powe r supply .
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 13 - Publication Number: M620919596 OPR 6. Slide the locking b ar (Z) - FIG URE 16 - outwards so that the bowls ar e fully rel eased. Unlock relief valve on the bowl lid c ap and remove (FIGURE 17).
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 14 - © 2004-2006, IMI Cornelius Inc. 11. W ash th e bowl and c ov er ca refully wi th water and mild detergen t, ri nse t hem well , and rep lace the m, mak ing sure the se aling st r ip (E1) is pos itioned c orrect ly between th e cov er a nd the b owl.
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 15 - Publication Number: M620919596 OPR 17. Replac e the tap, rememb erin g to sm ear b oth is s eating in the bowl and the seals ( J) with F ood G rade Lubr ica nt (FIGURE 25). FIGURE 25 18.
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 16 - © 2004-2006, IMI Cornelius Inc. SPECIA L MAINTENA NCE A TTENTION: T o guarantee peak cooling system perf ormance level, the r outine c leaning of the condenser filter is essential .
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 17 - Publication Number: M620919596 OPR ELECTR ONIC MONITORING E LECTR ONIC B OW L M ONIT ORI NG AND S AF ETY S YS TEM P RESSURE AND L EV E L C ONTROL C ARD G ENERAL F EA TURES The diag ram s hows t he el ectron ic pr essure s and le ve ls managemen t system : 1.
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 18 - © 2004-2006, IMI Cornelius Inc. OFF C OND IT ION In this c onditi on, the electro nic con trol is not co nnecte d to the power sup ply . T o con nect t he ECB to th e power supply , the ma in sys tem switch must be put in t he ON p osition.
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 19 - Publication Number: M620919596 OPR Managing the Bowl Levels When o ne of the two l e vel probes fails to detec t the pr esence of liq uid in the bowl, th e Fill sol enoid valve is acti v ated t o refi ll the correct lev e l.
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 20 - © 2004-2006, IMI Cornelius Inc. NO TE 1: the same i nter vention meth ods are applie d when t he safety probe is uncovered afte r the sol enoid valve has been acti vated.
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 21 - Publication Number: M620919596 OPR WIRING DIA GRAM VFCB (P RE -M IX ) 115V/60H Z FIGURE 36.
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 22 - © 2004-2006, IMI Cornelius Inc. VFCB (P OS T -M IX ) 115V/60H Z FIGURE 37.
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 23 - Publication Number: M620919596 OPR VFCB (P RE -M IX ) 230V/50H Z FIGURE 38.
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 24 - © 2004-2006, IMI Cornelius Inc. VFCB (P OS T -M IX ) 230V/50H Z FIGURE 39.
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 25 - Publication Number: M620919596 OPR T R OUBLESHOOT ING NO TE: The following pr oc edures m ust be performed b y a qualified service technician.
Ice Fros t Operat or’s Ma nual Publication Number: M620919596OPR - 26 - © 2004-2006, IMI Cornelius Inc. Prob lem P os sible Ca use S olution The mach ine over-freezes makin g the auger mov ement s .
Ice Fros t Operato r’s Ma nual © 2004-2006, IMI Corne lius Inc. - 27 - Publication Number: M620919596 OPR Prob lem P os sible Cause Solution Cap is leakin g • The nut is loos e • Tighten the nu.
IMI Cornelius Inc . www . cornelius.com 1-800-238- 3600.
An important point after buying a device Cornelius Cornelius ICE FROST (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cornelius Cornelius ICE FROST yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cornelius Cornelius ICE FROST - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cornelius Cornelius ICE FROST you will learn all the available features of the product, as well as information on its operation. The information that you get Cornelius Cornelius ICE FROST will certainly help you make a decision on the purchase.
If you already are a holder of Cornelius Cornelius ICE FROST, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cornelius Cornelius ICE FROST.
However, one of the most important roles played by the user manual is to help in solving problems with Cornelius Cornelius ICE FROST. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cornelius Cornelius ICE FROST along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
