Instruction/ maintenance manual of the product 1000 - Series Cornelius
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CONTIN UOUS FLO W I CEMAKER 500, 700, 1000, 2000 - Series Ser vice Ma nual Release Da te: May 27, 20 04 Publication Nu mber: 63046017 4SER Revision Date: Febr uary 1, 2005 Revision: C Visit th e IMI Corn elius web site at www.cornelius.c om for all your Lite rature needs .
CONTINUOUS FLO W ICEMAKER SERV ICE MANUAL The produc ts, technic al inform ation, and instr uction s contai ned in this manual are subjec t to change without notice.
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - i - Publication Number: 6 30460174SER Safet y . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Continuous Flow Icem aker Se rvice Man ual Publication Number: 6304601 74SER - ii - © 2004-2005, IMI Cornelius Inc..
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - 1 - Publication Number: 6 30460174SER SAFETY S AFETY I NSTRUCTIONS Read and Follow all Safety Instructions Read an d f ollow all sa f ety in stru ction s in this manual and on the m achine ( decals, lab els, and lam inated card s).
Continuous Flow Icem aker Se rvice Man ual Publication Number: 630460174SER - 2 - © 2004-2005, IMI Cornelius Inc. GENERAL DESCRIPTION This sec tion gi v es t he Unit des cri ption, theo r y of operati on, and des ign da ta for continuous flow icem aker ser ies 500, 700, 100 0, and 2000 .
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - 3 - Publication Number: 6 30460174SER FIGURE 1. SERIES 500 & 700 DIMENSION DRA WING (SHIPPING WT. 160 LBS. APPRO X). FIGURE 2. SERIES 1000 DIMENSION DRA WING (SHIPPING WT.
Continuous Flow Icem aker Se rvice Man ual Publication Number: 630460174SER - 4 - © 2004-2005, IMI Cornelius Inc. FIGURE 3. SERIES WCC2001-A AND WCF2201-A DIMENSION DRAWINGS VIEWED FROM BOTTOM OF MACHINE 30.00 24.00 28.06 AIR INLET SIDE FRONT BACK 2.
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - 5 - Publication Number: 6 30460174SER B IN C ONTR OL G EARMO TOR The gear m otor is equipped wi th a star t relay and a m anual rese t ov erlo ad. When cur rent is applied , the re la y ener gizes and co mpletes the cir cuit to the star t winding .
Continuous Flow Icem aker Se rvice Man ual Publication Number: 630460174SER - 6 - © 2004-2005, IMI Cornelius Inc. CLEANING AND SANITIZING I CEMAKER C LEA NI NG AND S ANITIZING P R OCEDURES Do not use any of the ic e made dur ing c leaning operations.
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - 7 - Publication Number: 6 30460174SER S EMI - ANNUALL Y Semi – An nually in additi on to all p reviously establis hed se r vice p rocedur es perform the following: 1. C heck f or water leaks in tube c onnectio ns, water fittings an d lower icemaker water seal .
Continuous Flow Icem aker Se rvice Man ual Publication Number: 630460174SER - 8 - © 2004-2005, IMI Cornelius Inc. W ATER LEVEL CONTR O L H OW W ATER L EV EL C ON TROL W ORKS When water is introdu ced thro ugh the inl et fitting the floa t rises.
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - 9 - Publication Number: 6 30460174SER ELECTR ICAL FIGURE 6. SCHEMATIC AND WIRING DIAGRAM WCC2001-A AND WCF22 01-A FIGURE 7.
Continuous Flow Icem aker Se rvice Man ual Publication Number: 630460174SER - 10 - © 2004-2005, IMI Cornelius Inc. FIGURE 8. SCHEMATIC AND WIRING DIAGRAM WCC701-A, WCC701-W , WCC1001-A, WCC1001-W, W CF711-A, WCF711-W , WCF110 1-A, & WCF110 1-W FIGURE 9.
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - 11 - Publication Number: 6 30460174SER FIGURE 10. SCHEMATIC AND WIRING DIA GRAM WCC502, WCC702, WCC1002, WCF512, WCF7 12, & WCF1102 FIGURE 11.
Continuous Flow Icem aker Se rvice Man ual Publication Number: 630460174SER - 12 - © 2004-2005, IMI Cornelius Inc. REFRIGERA TION SYSTEM Thermostatic Expa nsion V alve NO Adjustment.
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - 13 - Publication Number: 6 30460174SER C ONDENSER M ODULATING V ALVE The reaso n for using a water mod ulating valve is to suppl y the correc t amoun t of water to the c ondenser.
Continuous Flow Icem aker Se rvice Man ual Publication Number: 630460174SER - 14 - © 2004-2005, IMI Cornelius Inc. C ONDENSER M ODULATING V ALVE R EMO VAL 1. D isconnect power to unit, then sh ut off water su pply to c ondenser and ev acuate r efri gerant from syste m.
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - 15 - Publication Number: 6 30460174SER M OTOR C HEC K The resi stance rea dings on the wind ing wi ll be between 5 to 25 ohm s. A meter c apable of these low reading s must be us ed.
Continuous Flow Icem aker Se rvice Man ual Publication Number: 630460174SER - 16 - © 2004-2005, IMI Cornelius Inc. I NSTALLATION AND S HAFT S EAL R EPLACEMENT 500 A UG ER AND E XTRUDING H EAD R EMO VAL 1. D isconnect unit from power suppl y . 2. R emov e storage con tainer c ov e r and put aside.
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - 17 - Publication Number: 6 30460174SER I NSTALLATION AND S HAFT S EAL R EPL ACEMENT 700 & 1000 U PPER N UT AND B EARI NG A SSEMB LY The uppe r white be aring l ocated on top of th e auger i s used to ab sorb the f orce between the aug er and ex tru ding h ead.
Continuous Flow Icem aker Se rvice Man ual Publication Number: 630460174SER - 18 - © 2004-2005, IMI Cornelius Inc. O VERLOAD C HECK C OMPRESSOR C HEC K C APACITOR C HEC K Using a volt – ohmmeter check the cont inuity across th e overload, co ntact #1 an d #3.
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - 19 - Publication Number: 6 30460174SER S AFETY C ONTR OLS Y our icemaker unit ha s sev eral safety and c ontrol devices incor porated i nto its d esign. W ARNING : None of th e below des cr ibed devices should ev er b e “ bypassed ” to allow the unit to function.
Continuous Flow Icem aker Se rvice Man ual Publication Number: 630460174SER - 20 - © 2004-2005, IMI Cornelius Inc. GUIDE T O GOOD ICE CUSTOMER COMMENTS CHECK ICEMAKER LOCA TION CONDITIONS FIRST CHECK ICE MAKER Use gauges for checking suction and head pressures.
Contin uous Flow Ic emaker Service Manual © 2004-2005, IMI Corne lius Inc. - 21 - Publication Number: 6 30460174SER T R OUBLESHOOTING TROUBLESHOO TING CHART - ICEMAKER NO T OPERA TING NO POWER Check electrical wiring in con trol box f or loose connec tions.
IMI Cornelius Inc . www .cornelius.com.
An important point after buying a device Cornelius 1000 - Series (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cornelius 1000 - Series yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cornelius 1000 - Series - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cornelius 1000 - Series you will learn all the available features of the product, as well as information on its operation. The information that you get Cornelius 1000 - Series will certainly help you make a decision on the purchase.
If you already are a holder of Cornelius 1000 - Series, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cornelius 1000 - Series.
However, one of the most important roles played by the user manual is to help in solving problems with Cornelius 1000 - Series. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cornelius 1000 - Series along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
