Instruction/ maintenance manual of the product 1000 Cornelius
Go to page of 27
CONTINUOUS FLOW ICEMAKER 500, 700, 1000, 2000 - Series Service Manual Release Date: May 27, 2004 Publication Number: 6304601 74SER Revision Date: Sept ember 24, 2008 Revision: D Visit the IMI Corn elius web site at www.cornelius .com for all your Liter ature needs.
CONTINUOUS FLOW ICEMAKER SERVICE MANUAL The product s, technical information, and instr uctions conta ined in this manual are subject to change without notice.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - i - Publication Number: 630460174SER Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Safety Instructions .
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - ii - © 2004-2005, IMI Cornelius Inc..
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 1 - Publication Number: 630460174SER SAFETY S AFETY I NSTRUCTIONS Read and Follow all Safety Instructions Read and follow all safety instructio ns in this manual and on the machine (decals, labels, and laminated cards).
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 2 - © 2004-2005, IMI Cornelius Inc. GENERAL DESCRIPTION This section gives the Unit descripti on, theory of operation , and design d ata for continuous flow icemaker series 500, 700, 1000, and 2000.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 3 - Publication Number: 630460174SER FIGURE 1. SERIES 50 0 & 700 DIMENSION DR AWING (SHIPPING WT. 160 LBS. APPROX). FIGURE 2. SERIES 1000 DIMENSION DRAW ING (SHIPPING WT. 210 LBS.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 4 - © 2004-2005, IMI Cornelius Inc. FIGURE 3. SERIES WCC2001-A AND WCF2201-A DIMENSION DRA WINGS VIEWED FROM BOTTOM OF MACHINE 30.00 24.00 28.06 AIR INLET SIDE FRONT BACK 2.06 2.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 5 - Publication Number: 630460174SER B IN C ONTROL G EARMOTOR The gearmotor is equipped with a st art relay and a manual reset overload. When current is applied, the re lay energizes and completes th e circuit to the start winding.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 6 - © 2004-2005, IMI Cornelius Inc. CLEANING AND SANITIZING I CEMAKER C LEANING AND S ANITIZING P ROCEDURES Do not use a ny of the ice ma de during clean ing operations. Clean and sanitize ice storage area when cleanin g icemaker .
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 7 - Publication Number: 630460174SER S EMI - ANNUALLY Semi–Annually in addition to all previously es tablished se rvice procedure s p erfo rm the following: 1. Check for water leaks in tube c onnections, water fittings and lower icemaker water seal.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 8 - © 2004-2005, IMI Cornelius Inc. WATER LEVEL CONTROL H OW W ATER L EVEL C ONTROL W ORKS When water is intr oduced throug h the inlet fitting th e float rises.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 9 - Publication Number: 630460174SER ELECTRICAL FIGURE 6. SCHEMATIC AND W IRING DIAGRAM WCC2001-A A ND WCF2201-A FIGURE 7.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 10 - © 2004-2005, IMI Cornelius Inc. FIGURE 8. SCHEMATIC AND WIRING DIAGRAM WCC7 01-A, WCC701-W, WCC1001-A, WCC 1001-W, WCF711-A, WCF711-W, WCF1101-A , & WCF1101-W FIGURE 9.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 11 - Publication Number: 630460174SER FIGURE 10. SCHEMATIC AND WIRING DIAGRAM WCC502, WCC702, WCC1002, WCF512, WCF 712, & WCF1102 FIGURE 11.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 12 - © 2004-2005, IMI Cornelius Inc. REFRIGERATION SYSTEM Thermostatic Expansion Valve NO Adjust ment.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 13 - Publication Number: 630460174SER C ONDENSER M ODULATING V ALVE The reason for using a water modulating valve is to su p ply the correct amo unt of water to th e condense r .
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 14 - © 2004-2005, IMI Cornelius Inc. C ONDENSER M ODULATING V ALVE R EMOVAL 1. Disconn ect power t o unit, then s hut off water supply to condenser and evacuate refrigerant from system.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 15 - Publication Number: 630460174SER M OTOR C HECK The resistance readings on the winding will be between 5 to 25 ohms. A meter capable of these low readings must be used. The st art relay cover must be removed.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 16 - © 2004-2005, IMI Cornelius Inc. I NSTALLATION AND S HAFT S EAL R EPLACEMENT 500 A UGER AND E XTRUDING H EAD R EMOVAL 1. Disconn ect unit fro m power supp ly . 2. Remove storage cont ainer cover and put aside.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 17 - Publication Number: 630460174SER I NSTALLATION AND S HAFT S EAL R EPLACEMENT 700 & 1000 U PPER N UT AND B EARING A SSEMBLY The upper white bea ring located on top of the au ger is used to absorb the force between the auger and extruding head.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 18 - © 2004-2005, IMI Cornelius Inc. O VERLOAD C HECK C OMPRESSOR C HECK C APACITOR C HECK Using a volt–ohmmeter check the continuity across the overload , cont act #1 and #3.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 19 - Publication Number: 630460174SER S AFETY C ONTROLS Y our icemaker unit has several safety and contro l devices incorporated into it s design. W ARNING: None of the below described devices should ever be “byp assed” to allow the unit to function.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 20 - © 2004-2005, IMI Cornelius Inc. GUIDE T O GOOD ICE CUSTOMER COMMENTS CHECK ICEMAKER LOCA TION CONDITIONS FIRST CHECK ICE MAKER Use gauges for checking suction and head pressures.
Continuous Flow Icemaker Service Manual © 2004-2005, IMI Cornelius Inc. - 21 - Publication Number: 630460174SER TROUBLESHOOTING TROUBLESHOO TING CHART - ICEMAKER NO T OPERA TING NO POWER Check electrical wiring in con trol box f or loose connec tions.
Continuous Flow Icemaker Service Manual Publication Number: 630460174SER - 22 - © 2004-2005, IMI Cornelius Inc..
IMI Corneliu s Inc. www.cornel ius.com.
An important point after buying a device Cornelius 1000 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cornelius 1000 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cornelius 1000 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cornelius 1000 you will learn all the available features of the product, as well as information on its operation. The information that you get Cornelius 1000 will certainly help you make a decision on the purchase.
If you already are a holder of Cornelius 1000, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cornelius 1000.
However, one of the most important roles played by the user manual is to help in solving problems with Cornelius 1000. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cornelius 1000 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
