Instruction/ maintenance manual of the product 200a 3M
Go to page of 62
3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 Serial No. For reference, record machine serial number here. "3M-Matic"and "AccuGlide" are Trademarks of 3M, St. Paul, MN 55144-1000 Litho in U.S.A.
Replacement Parts and Service Information 3M Packaging Systems Division 3M Center, Building 220-8W-01 St. Paul, MN 55144-1000 T o Our Customers: This is the 3M-Matic/AccuGlide/Scotch brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
Replacement Parts And Service Information T o Our Customers: This is the 3M-Matic/AccuGlide/Scotch brand equipment you ordered. It has been set up and tested in the factory with "Scotch" brand tapes.
Instruction Manual 200a, Adjustable Case Sealer, Type 39600 This instruction manual is divided into two sections as follows: Section I Includes all information related to installation, operation and parts for the case sealer. Section II Includes specific information regarding the AccuGlide II STD 2 Inch Taping Heads.
T able of Content s (Continued) Page Adjustments .................................................................................................................... ............... 19 - 21 Drive Belt Tension ..........................................
Description The 3M-Matic TM 200a Adjustable Case Sealer with AccuGlide II Taping Heads is designed to apply a C clip of Scotch brand pressure-sensitive film box sealing tape to the top and bottom center seam of regular slotted containers.
2 Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTY OF MERCHANTABILITY, THE.
3 Important Safeguards The "Caution Pinch Point" label, shown in Figure 1-3 , is attached to the center plate at the exit end of the machine bed. The label warns the operator to keep hands out of this area when the drive belts are running.
4 Important Safeguards (Continued) Figure 1-4 Pinch Point Caution Label The "Safety Instructions" label, shown in Figure 1-6 , is attached to the top/front of the upper ski assembly. The label provides convenient safeguard instructions for the operator and service personnel.
5 Important Safeguards (Continued) Figure 1-9 Tape Threading Label The "Tape Threading Label" , shown in Figure 1-9 , is attached to the left side of both the upper and lower taping heads. The following two labels are located on the upper and lower taping heads.
6 (Specifications continued on next page) Specifications 1. Power Requirements: Electrical - 115 VAC, 60 Hz, 1.9 A (220 watts) The machine is equipped with a 1/6 HP gearmotor and comes with a standard neoprene covered power cord and a grounded plug. Contact your 3M Representative for power requirements not listed above.
7 Specifications (Continued) 6. Tape Roll Diameter: Up to 405 mm [16 inch] maximum on a 76.2 mm [3 inch] diameter core. (Accommodates all system roll lengths of Scotch brand film tapes.) 7. Tape Application Leg Length Standard: 70 mm ± 6 mm [2 .
8 Specifications (Continued) 10. Machine Dimensions: W L H A * B C** F Minimum m m 790 930 1350 460 610 100 620 [Inches] [31] [36 1/2] [53] [18] [24***] [4] [24 1/2] Maximum m m 2185 890 * Infeed/Exit.
9 Installation and Set-Up Receiving And Handling After the machine has been uncrated, examine the case sealer for damage that might have occurred during transit. If damage is evident, file a damage claim immediately with the transportation company and also notify your 3M Representative.
10 Figure 2-1 200a Frame Set-Up 11. Check for free action of both upper and lower taping heads. WARNING Keep hands/fingers away from tape cut-off knife under orange knife guard. Knife is extremely sharp and can cause severe injury. Push buffing roller into head to check for free, smooth action of taping heads.
11 Installation and Set-Up (Continued) MACHINE BED HEIGHT Adjust machine bed height. The case sealer is equipped with four adjustable legs that are located at the corners of the machine frame. The legs can be adjusted to obtain different machine bed heights from 610 mm [24 in] minimum to 890 mm [35 in] maximum.
12 Installation and Set-Up (Continued) BOX SIZE CAPACITY OF CASE SEALER At its factory setting, the case sealer handles box sizes up to 620 mm [24.5 in] maximum height. If larger capacity is needed, the machine can be adjusted to accommodate boxes up to 725 mm [28.
13 Operation Figure 3-1 200a Case Sealer Components (Left Front View) IMPORTANT Before operating the case sealer, read the "Important Safeguards", pages 3-5 and "Warnings" on page 14 as well as all of the "Operation" instructions.
14 Operation (Continued) 1. Turn electrical supply off and disconnect before servicing taping heads or performing any adjustments or maintenance on the machine. 2. Do not leave machine running unattended. 3. Before turning drive belts on, be sure no tools or other objects are on the machine bed.
15 Operation (Continued) Box Size Set-Up 1. ADJUST UPPER TAPING HEAD The upper taping head is positioned for the box height by means of the height adjustment crank shown in Figure 3-2. Turn crank clockwise to lower head, counterclockwise to raise head.
16 Operation (Continued) 3. RUN BOXES TO CHECK ADJUSTMENT (Figure 3-5) Turn electrical switch to "On" to start drive belts. Move box forward under upper taping head until it is taken away by drive belts. If box is hard to move under head or is crushed, raise head slightly.
17 Figure 4-1 Lubrication Points Frame Maintenance The case sealer has been designed for long, trouble free service. The machine will perform best when it receives routine maintenance and cleaning.
18 Maintenance (Continued) WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning maintenance. If power cord is not disconnected, severe injury to personnel could result. Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motor is overloaded.
19 WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Box Drive Belt Tension The two continuously moving drive belts convey boxes through the tape applying mechanism.
20 Adjustments (Continued) WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result. Refer to Figure 5-2 and adjust belt tension as follows: 1.
21 Adjustments (Continued) Taping Head Adjustments Refer to Section II WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments. If power cord is not disconnected, severe injury to personnel could result.
22 THIS PAGE IS BLANK.
23 CASE SEALER FRAME (Refer to Figure 6-1A) 1. Raise the upper head assembly by turning crank handle counterclockwise. Remove and retain the two stop bracket screws and washers from the normal position holes "A-A". 2. Move stop bracket down and secure with original fasteners through upper holes "A" in stop bracket.
24 Special Set-Up Procedure (Continued) WARNING Turn off electrical power and disconnect power cord from electrical supply before beginning Special Set-Up Procedure. If power cord is not disconnected, severe injury to personnel could result. TAPING HEADS WARNING Use care when working near knives as knives are extremely sharp.
25 Special Set-Up Procedure (Continued) Figure 6-2 Box and Machine Bed Height Range.
26 THIS PAGE IS BLANK.
27 Cause Narrow boxes Worn drive belts Top taping head does not apply enough pressure Top flap compression rollers in too tight Taping head applying spring holder missing Taping head applying spring s.
28.
29 Electrical Diagrams (Continued) Figure 7-2.
30 Figure 7-3 Electrical Diagrams (Continued).
31 Spare Parts It is suggested that the following spare parts be ordered and kept on hand: Qty. Ref. No. Part Number Description 2 2795-39 78-8070-1531-4 Belt - Drive W/Pin Label Kit In the event that any labels are damaged or destroyed, they must be replaced to ensure operator safety.
32 Part Number Option/Accessory 78-8052-6553-1 Box Hold Down Attachment, Model 18500 78-8069-3983-7 Caster Kit Attachment 78-8069-3924-1 Conveyor Extension Attachment 78-8069-3926-6 Low Tape Sensor Ki.
33 IMPORTANT Not all the parts listed are normally stocked items. Some parts or assemblies shown are available only on special order. Contact 3M/Tape Dispenser Parts to confirm item availability. To Order Parts: 1. Refer to first illustration, Frame Assemblies, page 35 for the Figure Number that identifies a specific portion of the machine.
34 THIS PAGE IS BLANK.
35 200a Adjust able Case Sealer Frame Assemblies.
36 200a Adjust able Case Sealer Figure 2795/1 of 2.
37 Figure 2795 (Page 1 of 2) Ref. No. 3M Part No. Description 2795-1 78-8070-1513-2 Frame Drive 2795-2 78-8070-1514-0 Spacer 2795-3 78-8070-1515-7 Spacer 2795-4 26-1003-5829-5 Screw Hex Hd, M6.
38 200a Adjust able Case Sealer Figure 2795/2 of 2.
39 Figure 2795 (Page 2 of 2) Ref. No. 3M Part No. Description 2795-25 78-8070-1526-4 Cover Chain 2795-26 78-8010-7209-7 Screw Soc Hd, M6 x 12 2795-27 26-100 0-0010-3 Washer Flat, M6 2795-2.
40 200a Adjust able Case Sealer Figure 2796.
41 Figure 2796 Ref. No. 3M Part No. Description 2796-1 78-8070-1536-3 Support Guide Arm 2796-2 78-8010-7169-3 Screw Hex Hd, M6 x 12 2796-3 26-1000-0010-3 Washer Flat, M6 2796-4 78-8070-153.
42 200a Adjust able Case Sealer Figure 2798.
43 Figure 2798 Ref. No. 3M Part No. Description 2798-1 78-8070-1557-9 Compression Roller Assembly Right 2798-2 78-8070-1558-7 Compression Roller Assembly Left 2798-3 78-8070-1559-5 Support .
44 200a Adjust able Case Sealer Figure 2799.
45 Figure 2799 Ref. No. 3M Part No. Description 2799-1 78-8070-1564-5 Tape Drum Bracket Assembly 2799-2 78-8070-1565-2 Tape Drum Bracket Assembly 2799-3 78-8070-1566-0 Bracket Tape Drum 2799-4 78-.
46 200a Adjust able Case Sealer Figure 3430.
47 Figure 3430 Ref. No. 3M Part No. Description 3430-2 78-8091-0306-8 Bed Conveyor 3430-3 78-8091-0307-6 Support Drive 3430-4 26-1003-5842-8 Screw Hex Hd, M8 x 20 3430-5 78-8017-9318-9 Washer .
48 Figure 3431 200a Adjust able Case Sealer.
49 Figure 3431 Ref. No. 3M Part No. Description 3431-1 78-8060-8489-9 Column Outer 3431-2 78-8060-8490-7 Plate Column Mounting 3431-3 26-1003-7964-8 Screw Soc Hd Hex Soc Dr, M8 x 20 3431-4.
50 200a Adjust able Case Sealer Figure 5592.
51 Figure 5592 Ref. No. 3M Part No. Description 5592-1 78-8091-0508-9 Bar Supporting 5592-2 26-1003-7957-2 Screw Soc Hd Hex Hd, M6 x 16 5592-3 78-8100-1042-7 Washer /15 x 6.
52 Figure 5593.
53 Figure 5593 Ref. No. 3M Part No. Description 5593-1 78-8091-0660-8 Housing Wire 5593-2 78-8076-4702-5 Grommet /28 5593-3 26-1003-7963-0 Screw Soc Hd, M8 x 16 5593-4 78-8076-4636-5 Strap.
54 200a Adjust able Case Sealer Figure 5594.
55 Figure 5594 Ref. No. 3M Part No. Description 5594-1 78-8094-6379-3 Support Box 5594-2 78-8113-6759-4 Enclosure W/English Language Label 5594-3 78-8094-6381-9 Screw Soc Hd, M4 x 15 5594-.
56 Safety and Information Labels 200a Adjust able Case Sealer.
57 Safety and Information Labels A label kit, part number 78-8113-6714-9, is available as a stock item. It contains all the safety and information labels used on the case sealer, or labels can be ordered separately from the following list. Ref. No. 3M Part No.
An important point after buying a device 3M 200a (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought 3M 200a yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data 3M 200a - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, 3M 200a you will learn all the available features of the product, as well as information on its operation. The information that you get 3M 200a will certainly help you make a decision on the purchase.
If you already are a holder of 3M 200a, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime 3M 200a.
However, one of the most important roles played by the user manual is to help in solving problems with 3M 200a. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device 3M 200a along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
