Instruction/ maintenance manual of the product 5400 LP Coleman
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Gas Barbecue Use, Car e & Assembly Manual W ith Grill Lighting Instructions 5400 LP Gas Series ASSEMBLER/INST ALLER: Leave these instructions with the consumer . CONSUMER/USER: Read all instructions and keep in a safe place for future r eference. For Out door Use Only www .
2 DANGER • FOR OUTDOOR USE ONL Y . NEVER operate grill in enclosed areas, as this could lead to gas accumulating from a leak, causing an explosion or a carbon monoxide buildup which could result in injury or death. DO NOT use in garages, breezeways, sheds or any enclosed area.
3 1 3 2 36" 8 7 36" (90cm) 36" (90cm) 36" (90cm) Clear REPRESENT A TIVE ILLUSTRA TION • Installation must conform with local codes or , in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1 (USA), CAN/CGA-B149.
4 Longer detachable power-supply cords or extension cords must be used with care. The marked electrical rating of the cord set or extension cord must be at least as great as the electrical rating of the appliance. If the appliance is of the grounded type, the exten- sion cord should be a grounding-type 3-wire cord.
5 DANGER • DO NOT insert any foreign object s into the valve outlet. Y ou may damage the valve. A damaged valve can cause a leak, which could result in explosion, fire, severe per- sonal injury or death.
6 W ARNING Handle a full cylinder with care. Gas is under high pressure. DANGER • NEVER store a spare L.P . gas supply cylinder under the grill body or inside grill enclosure or in the vicinity of any heat producing appliance. (Fig. 12) • NEVER fill the cylinder beyond 80% full.
Assembly/Set up ■ Remove components from p ackage. 7 Firebox Side Burner S pacers * Rear T rim Plate Side Burner Grate Right Side T able Left Side Burner T able Grates Burner Heat T ents™ Base T o.
1-A . Arrange the two panels and the base on the ground as shown. Ö Ö LOOSEL Y assemble the Right Panel and the Left Panel to the Grill Base using three screws (TN) in each corner (see Fig. 1-B). Ö Ö Tighten all fasteners. Ö Ö NOTE: Use a large piece of cardboard or a ground cloth to protect the painted finish on the grill.
Step 2 9 2-A . Assemble four Caster Brackets to the Grill Base using three screws (TN) in each bracket (see Fig. 2-B). Ö Ö NOTE: The four Caster Brackets are identical. Rotate each Caster Bracket so three holes in each bracket align with three holes on the Grill Base.
3-A 3-A . Assemble the Rear Panel to the Left and Right Side Panels with four Screws (F A). Step 3 Ö Ö Carefully turn the assembly Right-Side-Up . Ö Ö Assemble the Rear Panel. Ö Ö Assemble the Cylinder Support. (F A) M5 x 15mm Screw (4) Qty . Hardware shown actual size Rear Panel F A (x4) 3-B 3-C 3-B .
Hardware shown actual size (BW) M5 Locking Hex Nut (2) Qty . Step 4 (A V) M5 x 10mm Screw (2) Qty . 4-A A V (x2) BW (x2) Electrode Module Lef t Side Panel 4-A . Attach the Electrode Module to the Left Panel on the inside surface. Use two screws (A V) and two locking hex nuts (BW).
Ö Ö Assemble two Spacers to the T op Panel. Ö Ö Assemble the T op Panel to the Grill Cart. 5-A 5-A . Assemble the two Spacers to the T op Panel with four Screws (TN). Hardware shown actual size TN (x4) T op Panel Step 5 (TN) M6 x 15mm Screw (1 1) Qty .
6-B . While lowering the Firebox, route the fuel hoses through the large hole in the top panel. 6-B View of Grill from Front 6-C 6-C . Fasten the front side of the Firebox to the Grill Cart with two Flat W ashers (DY) and two Screws (TN).
Ö Ö NOTE: The Grill Lid should be opened for Steps 7 and 8. Ö Ö Assemble Right Side T able to the Grill. 7-A Right Side Panel Step 7 FIREBOX Right Side T able 7-A . Raise the Grill Lid. Ö Ö Place the Right Side T able against the Firebox and on top of the Right Side Panel.
7-D 7-D . Assemble one Screw (TN), one Flat W asher (DY) and one Locking Hex Nut (UO) through the Firebox into the Right Side T able. Ö Ö Tighten all fasteners.
Ö Ö Assemble Left Side Burner to the Grill. Step 8 Hardware shown actual size (TN) M6 x 15mm Screw (5) Qty . (UO) M6 Locking Hex Nut (1) Qty . (DY) M6 Flat W asher (1) Qty . 8-A Lef t Side Burner T able 8-A . Place the Left Side Burner T able against the Firebox and on top of the Left Side Panel.
8-D 8-D . Assemble one Screw (TN), one Flat W asher (DY) and one Locking Hex Nut (UO) through the Firebox into the Left Side Burner T able. Ö Ö Tighten all fasteners.
Ö Ö Fasten the Rear T rim Plate to the Grill Cart. Ö Ö NOTE: On some models, the Rear T rim Plate is pre- installed by the factory . (VP) Self T apping Screw (2) Qty . Hardware shown actual size 9-A 9-A . Fasten the Rear T rim Plate to the Firebox with two Screws (VP).
10-A Hardware shown actual size (XR) M5 x 15mm Flat Head Screw (8) Qty . Right Door Step 10 (BW) M5 Hex Nut (2) Qty . Lef t Door 10-B . Fasten the Right Door to the Grill Cart with four Flat Head Screws (XR). Use one Locking Hex Nut (BW) on the top location only .
Ö Ö Install four Heat T ents™. Ö Ö Install four Cooking Grates. Ö Ö Install the W arming Rack. 1 1-A 1 1-B 1 1-C . Install four Cooking Grates, flat side downward. 1 1-C 1 1-B . Install four Heat T ents™ over the Burners. Ö Ö The Heat T ents™ are located using the alignment pins.
12-A Ö Ö Install the Side Burner V alve. Ö Ö NOTE: On some models, the M4 x 10mm Screws (WQ) are pre-installed on the bracket by the factory . 12-B Side Burner V alve 12-A . Route the Side Burner V alve through the Large Hole in the Left Panel. Large Hole 12-C 12-E 12-D 12-C .
13-D 13-A 13-B 13-A . Slip the Burner T ube through the Left Side T able. 13-D . View showing Side Burner properly installed. 13-B . Align Burner T ube with Burner V alve. Ö Ö NOTE: Make sure Burner V alve is inserted into Burner T ube. 13-C 13-C . Lock the Side Burner in place with one hairpin (ZT).
Ö Ö Assemble the Electrode Wires and the Battery to the Electrode Module. Note : The fuel hoses are not shown in this step, for simplicity . 14-A Side Burner Wire T op Burner Wires Electrode Module 14-A . Slip the T op Burner Wires through the large hole in the T op Panel.
Ö Ö Install Side Burner Knob and Side Burner Grate onto the Left Side Burner . 15-A Side Burner Knob Side Burner Grate 15-A . Place the Side Burner Knob on the valve stem. Ö Ö Place the Side Burner Grate on the Left Side Burner . Align the pins downward into the alignment holes.
Ö Ö Install the Grease Pan. Ö Ö Install the Grease Cup. 17-A 17-B 17-A . Slide the Grease Pan Assembly into the back of the grill. 17-B . Place the Grease Cup into the Grease Cup Support. Note: Pull the Grease Pan outward slightly for easier access when installing/removing the Grease Cup.
Ö Ö Attach an LP Cylinder to the Grill. 18-A Cylinder Support LP Cylinder 18-A . Set LP Cylinder in the Cylinder Support with the outlet valve facing toward the front of the grill. 18-B 18-B . T ighten the Cylinder Retaining Bolt against the bottom cylinder collar .
Ö Ö NOTE: Step 19 applies to you only if your grill is set up from the factory to use NA TURAL GAS. If your grill is set up from the factory to use LP GAS, skip back to Step 18. Step 19 T O CONNECT A T THE FUEL SOURCE : PUSH BACK THE SLEEVE OF THE QUICK DISCONNECT COUPLING AND INSERT THE HOSE CON - NECTOR .
28 1. Check that the cylinder valve is closed by turning the cylinder knob clockwise to a full stop. 2. Check that all the grill burner knobs are in the off position. 3. Remove the protective caps from the cylinder valve and cou - pling nut. NOTE: The coupling nut connect s to the large outside threads on the valve outlet.
CAUTION Inspect the gas supply hoses before each use. If there are cuts, damage, excessive abrasion or wear , replace the hoses prior to operating the appliance.
30 Lighting Main Burners Lighting Side Burner 1. T urn on side burner gas control knob to high. (Fig. 20) 2. Press the igniter switch until the flame ignites. 3. If the flame doesn’t immediately light, turn off control knob and wait five minutes for gas to clear .
Good Bad Y ellow Blue Holes in Burner Y ellow Blue Burner Control Setting Tip s • The high flame setting is too hot for direct cooking. The high flame setting is good for quick searing of meat, then finish cooking on medium or low flame settings.
Step s For Cleaning V enturi: 1. Remove burner from grill bottom. 2. Look inside lower end of venturi tubes for nests, webs or mud. 3. T o remove the above obstructions, use an accessory flexible venturi brush or bend a small hook on one end of a 20-inch- long flexible wire such as the one shown in Fig.
CAUTION A collision with the grill, as with any metal object, could cause injury . Use care when moving a port able gas grill. Moving the grill: • Move grill slowly . DO NOT run with or pull the grill behind you; it could hit you from behind causing injury .
TYPE 1 CONNECTION ILLUSTRA TION Thermal Sensitive Handwheel 1-5/16" Acme Connection Nipple with Excess Flow V alve Regulator YOUR NEW GAS GRILL IS EQUIPPED WITH A TYPE 1 CONNECTION DEVICE WHICH HAS 3 SAFETY FEA TURES: (SEE TYPE 1 CONNECTION ILLUSTRA TION) 1.
Please do not send other correspondence to the address belo w. PRODUCT REGISTRA TION DEP ARTMENT PO BO X 2931 WICHIT A ,KS 67201 A TTN: DEPT 586 IMPOR T ANT! Coleman ¨ Grill W arranty Registration Ca.
7) Side burner (if applies) 8) Steamer/Fryer/W ar mer (if applies) 9) Side table design 10) Color of the grill (not including stainless steel) 11) Warming racks 12) Dependable igniter 13) Size of the .
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The Coleman Company , Inc. • 3600 N. Hydraulic • Wichita, KS 67219 U.S.A. 1-800-356-3612 • TDD: 316-832-8707 9992-052 (12/22/04) © 2004 The Coleman Company , Inc. All rights reserved. Coleman ® and are registered trademarks of The Coleman Comp any , Inc.
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If you have not bought Coleman 5400 LP yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Coleman 5400 LP - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Coleman 5400 LP you will learn all the available features of the product, as well as information on its operation. The information that you get Coleman 5400 LP will certainly help you make a decision on the purchase.
If you already are a holder of Coleman 5400 LP, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Coleman 5400 LP.
However, one of the most important roles played by the user manual is to help in solving problems with Coleman 5400 LP. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Coleman 5400 LP along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
