Instruction/ maintenance manual of the product 92496 Chicago Electric
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HEA VY DUTY OXY - ACETYLENE WELDING OUTFIT ASSEMBL Y AND OPERA TING INSTR UCTIONS 3491 Mission Oaks Blvd., Camar illo , CA 93011 Visit our W eb site at: http://www .harborfreight.com Cop yr ight © 2003 b y Harbor F reight T ools ® . All rights reserved.
SKU 92496 PAGE 2 PRODUCT SPECIFICA TIONS SA VE THIS MANU AL Y ou will need this manual f or the safety warnings and precautions, assemb ly , operating, inspection, maintenance and c leaning pr ocedures, par ts list and assembl y dia gram. K eep y our in voice with this man ual.
SKU 92496 PAGE 3 3. Keep b ystander s, children, and visitor s away while operating a po wer tool. Distractions can cause y ou to lose control. Protect others in the work area from debris such as chips and spar ks . Pro vide barr iers or shields as needed.
SKU 92496 PAGE 4 T OOL USE AND CARE 14. Store idle tools out of reach of c hildren and other untrained persons. T ools are dangerous in the hands of untrained users. 15. Maintain tools with care . Keep cutting tools sharp and c lean. Proper l y maintained tools with a shar p cutting edge are less lik ely to bind and are easier to control.
SKU 92496 PAGE 5 SPECIFIC SAFETY R ULES 1. Maintain labels and nameplates on the Heavy Duty W elding Kit. These carr y impor tant inf or mation. If unreadab le or missing, contact Harbor Freight T ools f or a replacement. 2. Maintain a saf e working en vir onment.
SKU 92496 PAGE 6 7. Read and understand all instructions and safety precautions as outlined in the manufacturer’ s manual for the material y ou will weld or cut. 6. Alwa ys keep the W elding Hoses (D1A, or D1B) a way fr om moving parts on the tool. Examine the Welding Hoses f or cuts , bur ns , or wor n areas bef ore each use .
SKU 92496 PAGE 7 8. Proper cylinder care. Secure cylinders to a car t, wall, or post, to pre vent them from falling. All cylinders should be used and stored in an upright position. Ne v er drop or str ik e a cylinder. Do not use cylinders that ha ve been dented.
SKU 92496 PAGE 8 UNP ACKING When unpacking, chec k to make sure all the par ts shown on the P ar ts Lists on pa g es 15- 19 are included. If an y par ts are missing or brok en, please call Harbor F reight T ools at the number sho wn on the co v er of this manual as soon as possib le .
SKU 92496 PAGE 9 5. IMPOR T ANT! The Pressure Adjusting Screw (18) on the Acetylene Regulator and the Pressure Adjusting Screw (A18) on the Oxygen Regulator should be opened slightly by t urning counterclockwise to relie ve pressure on the Regulator diaphragms before opening the cylinder v alv es.
SKU 92496 PAGE 10 your gas supplier immediatel y . (See Figure F .) 7. Connect the Cutting Attachment (par ts C1-C27) to the T orch Handle (par ts B1- B10). Alw ays chec k the Connector (C23) and Coupling Nut (C22) f or damage or oil. If either are found, discontin ue use and contact your gas supplier .
SKU 92496 PAGE 11 W ARNING! NEVER set the Acetylene Regulator (par ts 1-19) to a deliver y pressure abo ve 15 PSI. (See Figures I, J, and K.) Metal Thickness Tip Size Oxyg en Pressure P .S.I.G. Acetylene Pressure P .S.I.G. 1/64” - 3/64” 00 3 Min. Max.
SKU 92496 PAGE 12 9. T o determine the proper Acetylene Regulator (par ts 1-19) pressure and Oxygen Regulator (par ts A1-A20E) pressure f or neutral flame adjusting, ref er to Figures I, and K .
SKU 92496 PAGE 13 14. Open the Acetylene Control V alv e (B8 with A C Label (B10)) about 1/4 tur n, and ignite the acetylene gas coming out of the Nozzle (par t D4). 15. Slo wly open the Acetylene Control V al v e (B8 with AC Label (B10)) fur ther until the smoke subsides and the flame jumps a wa y from the end of the Nozzle (par t D4) slightly .
SKU 92496 PAGE 14 INSPECTION, MAINTENANCE, AND CLEANING 1. W ARNING! Make sure the W elding Kit is cool to the touc h and disconnected fr om its o xyg en and acetylene c ylinders bef ore performing an y inspection, maintenance , or cleaning pr ocedures.
SKU 92496 PAGE 15 P ARTS LIST AND DIA GRAM 1 - A CETYLENE REGULA T OR NO TE: Some par ts are listed and shown f or illustr ation pur poses only , and are not av ailabl e individually as replacement par ts . Note: When ordering parts from this par ts list and diagram always tak e the n umber from the No.
SKU 92496 PAGE 16 NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailab le individually as replacement par ts. P ARTS LIST AND DIA GRAM 2 - OXYGEN REGULA T OR Note: When ordering par ts from this par ts list and diagram always tak e the n umber from the No.
SKU 92496 PAGE 17 NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailab le individually as replacement par ts. P ARTS LIST AND DIA GRAM 3 - TORCH HANDLE Note: When ordering par ts from this par ts list and diag r am alw ays tak e the number from the No.
SKU 92496 PAGE 18 NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailab le individually as replacement par ts. P AR TS LIST AND DIA GRAM 4 - CUTTING ATT A CHMENT Note: When ordering par ts from this par ts list and diag ram alwa ys take the n umber from the No.
SKU 92496 PAGE 19 NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailab le individually as replacement par ts. P ARTS LIST AND DIA GRAM 5 - A CCESSOR Y P AR T S Note: When ordering par ts from this par ts list and diag r am alw ays tak e the number from the No.
An important point after buying a device Chicago Electric 92496 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Chicago Electric 92496 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Chicago Electric 92496 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Chicago Electric 92496 you will learn all the available features of the product, as well as information on its operation. The information that you get Chicago Electric 92496 will certainly help you make a decision on the purchase.
If you already are a holder of Chicago Electric 92496, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Chicago Electric 92496.
However, one of the most important roles played by the user manual is to help in solving problems with Chicago Electric 92496. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Chicago Electric 92496 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
