Instruction/ maintenance manual of the product 45690 Chicago Electric
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Revised Man ual 02b , 09l SPOT WELDER 230 VOL T Model 45690 ASSEMBL Y AND OPERA TING INSTRUCTIONS Visit our website at: http://www .harborfreight.com Read this material before using this product. Failure to do so can result in serious injury . SA VE THIS MANUAL.
SPECIFICA TIONS T ABLE SA VE THIS MANU AL Y ou will need this manual for the safety warnings and precautions, assembly , op er ati ng , in spe ct io n, mai nte na nc e, an d cl ea nin g pr oc ed ur es, part s l ist an d ass emb ly diag ram. Ke ep y our in v oice with this manual.
SKU 45690 P AGE 3 Rev 02b SPECIFIC PR ODUCT W ARNINGS AND PRECA UTIONS 1. GROUND THIS PRODUCT . The required electrical P ower Cord Plug for this product is a grounded, 230 V olt, 3-Pr ong Plug (not included) . It is recommended that only a qualified technician connect a P ower Cord Plug to the P ower Cord.
SKU 45690 P AGE 4 5. DO NO T FORCE THE EQUIPMENT . This Spot Welder will do the wor k better and saf er at the speed and capacity f or which it w as designed. 6. A V OID UNINTENTIONAL ST AR TING. Make sure you are prepared to begin work bef ore tur ning the Control Switch (par t #25) “ON”.
UNP A CKING When unpacking, check to make sure all par ts shown on the Parts List (page 12) are in- cluded. If any par ts are missing or broken, please call Harbor F reight T ools at the n umber shown on the co v er of this manual as soon as possib le.
10. Re-tighten the f our Cap Scre ws (par ts #3, #11). BO TT OM TONG CLAMP (#35) T OP T ONG CLAMP (#13) T OP T ONG HOLDER (#12) T ONG INSULA T OR (#33) T ONGTIP (#48) LOWER T ONG (#47) UPPER T ONG (#4.
2. Ne xt, Attach the complete Handle Assembly (par ts #17, #18, #19, #20) to the F ront Housing (par t #28) of the Spot W elder , using the f our He x Head Screws (par t #16).
OPERA TING INSTRUCTIONS NO TE: For additional references to the parts listed below , refer to the Assembly Diagram on page 13 of this manual. T o Adjust The T ong And Operating Lever Pressure: 1.
REAR HEX JAM NUT (#10) FRONT HEXT J AM NUT (#10) OPERA TING LEVER (#5) CAP SCREW (#3) HEX NUT (#20) LO WER TONG (#47) UPPER TONG (#46) T ONG TIP (#48) FIGURE F T o Use The P ower Switc h: 1. The P owe r Swit ch (pa r t #25) allow s elec trical current to the Spot W elder to be tu r ned “ON” and “OFF”.
RECOMMENDED PRA CTICES FOR SPO T WELDING LO W -CARBON STEEL TR OUBLE SHOO TING GUIDE INSPECTION, MAINTENANCE, AND CLEANING 1. Caution : Alw a ys dis conn ect the Spot W elder from its ele ctrica l po we r sup ply source bef ore perf orming any inspection, maintenance, or cleaning.
3. Do no t use solv ents to wipe off the Spot W el der , as dam age ma y res ult. If ne cess ar y , wipe with a damp cloth. Y ou ma y use a mild detergent. 4. Once clean, lubricate all moving par ts with a light oil. 5. When storing, keep the Spot Welder in a bo x or cov ered with a cloth co ver .
SKU 45690 P AGE 12 P AR TS LIST REV 03d P art # Description Qty . 1 Handle, Carrying 1 2 Nut 1 3 Screw Cap Stl Sch .250-20 x 1.250 7 4 Wiring Har ness, Switch 1 5 Le ver , Operating 1 6 Pin, Spring CS .312 x 1.750 1 7 Link, Tgl Connecting 2 8 Pin, Spring CS .
ASSEMBL Y DIA GRAM SKU 45690 P AGE 13 NO TE: Some par ts are listed and shown f or illustration purposes only , and are not av ailable individually as replacement par ts.
LIMITED 1 YEAR / 90 DA Y W ARRANTY Harbor Freight T ools Co. makes every effort to assure that its products meet high quality and durability standards, and warrants to the original purchaser that for .
An important point after buying a device Chicago Electric 45690 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
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If you already are a holder of Chicago Electric 45690, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Chicago Electric 45690.
However, one of the most important roles played by the user manual is to help in solving problems with Chicago Electric 45690. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Chicago Electric 45690 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
