Instruction/ maintenance manual of the product 80015625 Char-Broil
Go to page of 28
THIS GRILL IS FOR OUTDOOR USE ONL Y . If you have questions or need assistance during assembly , please call . T o insure your satisfaction and for follow-up service, register your grill online at www.
2 • 463360408 1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance. 2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance. WARNING CA UTION For residential use only.
T ABLE OF CONTENTS F o r Y o u r S a f e t y ......................................2 G r i l l S e r v i c e C e n t e r ...................................2 P r o d u c t R e c o r d I n f o r m a t i o n ............................2 Installation Safety Precautions .
• NEVER store a spare LP cylinder under or near the appliance or in an enclosed area. • Never fill a cylinder beyond 80% full. • An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve.
WARNING If “growing” bubbles appear do not use or move the LP cylinder . Contact an LP gas supplier or your fire department! Connecting Regulator to the LP Cylinder 1. LP cylinder must be properly secured onto grill. (Refer to assembly section.) 2.
6. T urn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP cylinder valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection.
WARNING For Safe Use of Your Grill and to Avoid Serious Injury: • Do not let children operate or play near grill. • Keep grill area clear and free from materials that burn. • Do not block holes in sides or back of grill. • Check burner flames regularly .
Burner Flame Check • Remove cooking grates and flame tamers. Light burners, rotate knobs from HIGH to LOW . Y ou should see a smaller flame in LOW position than seen on HIGH. Perform burner flame check on sideburner , also. Always check flame prior to each use.
Cleaning the Burner Assembly Follow these instructions to clean and/or replace parts of burner assembly or if you have trouble igniting grill. 1. Turn gas off at control knobs and LP cylinder. 2. Remove cooking grates and heat tents. 3. Remove screws and carryover tubes from rear of burners.
Indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the grill by indirect heat. The heat from selected burners circulates gently throughout the grill, cooking meat or poultry without the touch of a direct flame.
463360408 • 1 1 CARE AND CLEANING OF YOUR ST AINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel. The perception that many people have is that stainless steel will not rust. That is not the case in certain conditions.
P ARTS LIST – Model No. 463360408 12 • 463360408 Key Qty Description Part # A 1 F i r e b o x .........................8 0 0 1 2 2 6 4 B 3 T ube Burner . . . . . . . . . . . . . . . . . . . . . 80012205 C 1 Electrode, Main Burner. . . . . . . . . .
463360408 • 13 P ARTS DIAGRAM – Model No. 463360408 N Q P P E O D O B B G F II HH A H K V W EE FF I J L L M M GG X R U L M BB AA Y Z DD CC C T S.
14 • 463360408 ASSEMBL Y – Model No. 463360408 1 • Place legs as shown (A). Left leg assembly has large holes on ends of legs. Hook tank exclusion wire into right and left leg assemblies (B).
463360408 • 15 2 • 20x1-1/2" screws and 1/4-20 flange nuts. Place bottom shelf with cut out hole for LP cylinder next to legs with axle holes. Attach to right and left leg assemblies with 1/4- 1/4-20x1-1/2" Machine Screw Qty. 4 1/4-20 Flange Nut Qty.
16 • 463360408 3 Front Panel Back of cart Qty. 6 #8x3/8" Self-Tap Screw • Stand cart upright. • Attach front panel to cart with #8x3/8" screws. 4 • T urn assembly upside down. • Insert axle rod into wheel, wheel spacer , legs and other spacer and wheel.
463320107 • 17 5 Grill Head Qty. 4 7mm Lock Washer Qty. 4 1/4-20x1/2" Machine Screw Back of cart Qty. 4 7mm Flat Washer • • This step requires two people to lift and position grill head onto cart. • Carefully lower the grill head onto the cart.
9 18 • 463360408 C 6 7 Fascia, Right Side Shelf A Back of cart B Right Side Shelf Qty. 4 Fiber Washer Qty. 4 1/4-20x1/2" Machine Screw Qty. 4 1/4-20 Flange Nut Qty. 2 #8x3/8" Self-Tap Screw • Hook side wall of shelf over support brackets on side of firebox (A).
463360408 • 19 8 A Sideburner Shelf Back of cart B C D Qty. 4 Fiber Washer Qty. 4 1/4-20x1/2" Machine Screw Qty. 4 1/4-20 Flange Nut Qty. 2 #8x3/8" Self-Tap Screw Left Fascia • Hook side wall of sideburner shelf over support brackets on side of firebox (A).
20 • 463360408 9 Sideburner V alve Sideburner Bezel F E Sideburner A B C D Burner Clip V alve Sideburner Control Knob Sideburner Grate Sideburner Ignitor Wire Correctly assembled burner-to-valve engagement Qty. 1 Wing Nut Burner T ube • Attach sideburner bezel and valve with (2) crews (A).
463360408 • 21 • Place heat tents over burners by inserting tabs into slots in front of firebox. Opposite ends of heat tents rest on pins in back of firebox. Heat T ent Back o f Firebox Pin Heat T ent Front of Firebox • Place cooking grates onto grate rests.
22 • 463360408 CA UTION • Failure to install tank correctly may allow gas hose to be damaged in operation, resulting in the risk of fire. See Use and Care section to correctly Leak Test and perform the Burner Flame Check.
EMERGENCIES: If a gas leak cannot be stopped, or a fire occurs due to gas leakage, call the fire department. Emergencies Problem Gas leaking from cracked/cut/burned hose. Gas leaking from LP cylinder . Gas leaking from LP cylinder valve. Gas leaking between LP cylinder and regulator connection.
Troubleshooting ( continued ) Problem Burner(s) will not light using ignitor . (See Electronic Ignition T roubleshooting also) Burner(s) will not match light. Sudden drop in gas flow or low flame. Flames blow out. Flare-up. Persistent grease fire. Flashback.
Troubleshooting - Electronic Ignition Problem (Ignition) SECTION I No sparks appear at any electrodes when ignition button is pushed; no noise can be heard from spark module. SECTION II No sparks appear at any electrodes when ignition switch is pushed; noise can be heard from spark module.
26 • 463360408 Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase.
Mail to: / Envíelo a: Consumer W arranty Service P . O. Box 1240 Columbus, GA 31902-1240 Thank you for completing this questionnaire. Y our answers will help us and other companies reach you with of fers that may interest you. If you prefer not to receive these offers, please check here .
ST OP Should you encounter a problem with our product CALL US FIRST Do not return this product to the store. WE CAN HELP GRILL SERVICE CENTER 1-800-241-7548 HOURS 8AM-6PM EST Mon-Fri Please ensure your warranty registration is complete. Grilling Safety Checklist Read and understand owners manual.
An important point after buying a device Char-Broil 80015625 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Char-Broil 80015625 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Char-Broil 80015625 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Char-Broil 80015625 you will learn all the available features of the product, as well as information on its operation. The information that you get Char-Broil 80015625 will certainly help you make a decision on the purchase.
If you already are a holder of Char-Broil 80015625, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Char-Broil 80015625.
However, one of the most important roles played by the user manual is to help in solving problems with Char-Broil 80015625. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Char-Broil 80015625 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
