Instruction/ maintenance manual of the product EC-3700 Cateye
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CATEYE ERGOCISER AUTOMATIC TYPE Applicable Models: EC-1200/EC-1600/EC-3600/EC-3700 SERVICE MANUAL.
Cateye Ergociser Series 1000 Service Manual 2 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: INDEX Repair & Adjustment Methods EC-1200 EC-1600 EC-3600 EC-3700 ES-1: Replacing .
EC-1200 EC-1600 EC-3600 EC-3700 Cateye Ergociser Series 1000 Service Manual 3 Applicable Models: R EC-3 7 00 O N O F F EC-1600 R E S E T M O D E A D V How to Use This Service Manual The manual consists of Part A, Part B and Part C.
Cateye Ergociser Series 1000 Service Manual 4 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Name of Parts for Upright Type (w/o Flywheel) Post Spacer Lock Nut Frame Cable Holder Large Gear CDC Ma.
EC-1200 EC-1600 EC-3600 EC-3700 Cateye Ergociser Series 1000 Service Manual 5 Applicable Models: EC-1200 Inlet Metal Base AC Adapter Inlet Chain Workload Unit Reinforcing Metal Base Nut Workload Unit .
Cateye Ergociser Series 1000 Service Manual 6 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Name of Parts for Upright Type (w/ Flywheel) 5P Cable Post Spacer Adjust Screw Cable Holder Large Gear .
EC-1200 EC-1600 EC-3600 EC-3700 Cateye Ergociser Series 1000 Service Manual 7 Applicable Models: CDC Magnet Flywheel Flywheel Fixing Screw Flywheel Metal Base Fixing Screw Flywheel Metal Base AC Adapt.
Cateye Ergociser Series 1000 Service Manual 8 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: R Name of Parts for Recumbent Type (EC-3600 & EC3700) Wiring within Frame Flywheel Metal Base Fixin.
EC-1200 EC-1600 EC-3600 EC-3700 Cateye Ergociser Series 1000 Service Manual 9 Applicable Models: O N O F F Cable Holder Chain CDC Sensor Workload Unit Reinforcing Nut Workload Unit Reinforcing Metal B.
EC-1200B EC-1600B Applicable Models: Belt Drive Name of Parts for Belt Drive Type Teethed Timing Belt (P8M15-1192) Pulley 2-A Set Idler A Set Idler Spring A Pulley 1-A Set Pulley Flange Pulley 1-B Wor.
EC-3600B/EC-3700B Applicable Models: Name of Parts for Belt Drive Type Teethed Timing Belt (P8M15-1080) Pulley 2-A Set Pulley 1-B Workload Unit Idler A Set Idler Spring A Pulley 1-A Set Pulley Flange Belt Drive EC-3600B/EC-3700B Cateye Ergociser Series 1000 Service Manual ADD.
EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: CN4 + – C1 – + C2 R8 REG R1 TR1 R2 TR2 R3 IC1 R7 VR1 D1 CN3 CN2 CN1 – + – – – + Circuit Diagram for Automatic Type Cateye Ergociser AC Plug 100V AC AC Adapter 12V DC* DC Connector *Fluctuate depending on the electric load About 16V when the load is zero.
Check Method of Causes Repair Method Explanation Figures EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 11 T-1 T-1 Black Cable No Display on Control Unit after Power ON. (1) Check the power is available at the wall socket before proceeding to checking of causes.
Check Method of Causes Repair Method Explanation Figures EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 12 T-1 T-1 No Display on Control Unit after Power ON. (2) [3] When the meter reading at step 2. is 0V or less than 14V, check the main unit in accordance with the following procedures: 1 .
Check Method of Causes Repair Method Explanation Figures EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 13 T-2 T-2 Line on CDC Sensor Power Supply Board No Display of Cadence (The cadence remains at zero (0) and does not count when the pedal is rotated.
Check Method of Causes Repair Method Explanation Figures EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 14 T-3 T-3 Replace the pulse sensor with a brand new one. Replace the control unit with a brand new one.
Check Method of Causes Repair Method Explanation Figures EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 15 MODE ADV RESET 10 1 10 1 TIME T-4 T-4 123 ON OFF 4 Printer Symbol Back of Control Unit Paper Cutter Fig.
Check Method of Causes Repair Method Explanation Figures EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 16 T-5 No Loading (Check of mechanical systems) .
Check Method of Causes Repair Method Explanation Figures EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 17 Connector Terminal 3 T-5 T-5 [2]Checking the Electrical Systems 1. Connect the AC adapter, and turn on the power of the main unit.
Check Method of Causes Repair Method Explanation Figures EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 18 T-6 T-6 No Pedal Rotation (Locked) 1. Remove the frame cover, and check the inside of frame. (See the Sections D1 & D2 "Removing the Frame Covers.
Check Method of Causes Repair Method Explanation Figures EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 19 T-7-1 Unusual Noise (Continuous and Increasin.
Check Method of Causes Repair Method Explanation Figures EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 20 T-7-2 T-7-2 Unusual Noise (Periodical) [2] Noise is Periodical. 1. Noise occurs around once per rotation of the pedal.
Check Method of Causes Repair Method Explanation Figures EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 21 T-7-3 T-7-3 Unusual Noise (Noise occurs when the pedal is rotated with a large torque.) [3] Noise occurs when the pedal is rotated with a large torque.
Cateye Ergociser Series 1000 Service Manual 22 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: D-1 D-1 ON OFF ON OFF Fig. 1 Leg Pipe Fixing Screw No.
Cateye Ergociser Series 1000 Service Manual 23 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: D-2 D-2 Fig. 1 Fig. 2 Fig. 3 Fig. 4 Removing the Frame Covers Recumbent Type (EC-3600 & EC-3700) When any repair or adjustment of parts within the frame is required, remove the frame covers in the following procedures.
Cateye Ergociser Series 1000 Service Manual 24 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cable Holders ON OFF ON OFF ES-1 ES-1 Inlet Metal Base Fig. 1 [A] Removing the Wiring Parts 1 . Remove the frame cover. (See the Sections D-1 & D-2 "Removing the Frame Covers.
Cateye Ergociser Series 1000 Service Manual 25 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: ES-2 ES-2 Fig. 1 EC-1200 Fig. 2 Fig. 3 EC-1200 Fig. 4 EC-1600 Fig. 5 Fig. 6 Fig. 7 Screws Replacing the 5P Cable (1) Procedures are different depending on the type of model as shown below: à Upright Type (EC-1200) T Removing the Existing Cable 1.
Cateye Ergociser Series 1000 Service Manual 26 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: ES-2 ES-2 EC-1600 30cm Replacing the 5P Cable (2) T Mounting the Brand New Cable 5P Cable within the Handlebar Post 1. Using cable holders, bind the 5P cable, leaving approx.
Cateye Ergociser Series 1000 Service Manual 27 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Power Supply Board [1] Replacing the Power Supply Board 1 . Remove the frame cover. (See the Sections D-1 & D-2 "Removing the Frame Covers.") 2.
Cateye Ergociser Series 1000 Service Manual 28 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: I mA I mA ON OFF ES-4 Perform the positional correction of the core slit section after detaching the frame cover and turning off the power. (See the Sections D-1 & D-2 "Removing the Frame Covers.
Cateye Ergociser Series 1000 Service Manual 29 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: ON OFF ES-5 ES-5 CDC Sensor CDC Sensor Power Supply Board EC-1200 & EC-1600 Power Supply Board EC-3600 & EC-3700 Fig. 1 Power Supply Board CN-3 Connector Fig.
Cateye Ergociser Series 1000 Service Manual 30 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: ES-6 ES-6 Fig. 1 Control Unit Cable Connector Fig. 2 Screw Control Unit Fig. 3 Substrate Substrate Fixing Screw Connector Fig. 4 Silicon Fig. 5 Control Unit Upper Body Panel Keyboard Fig.
Cateye Ergociser Series 1000 Service Manual 31 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: ES-7 ES-7 Replacing the Button Panel 1. Insert a thin cutting knife, while paying cautions not to damage the control unit, in between the button panel and the body, and carefully peel off the button panel.
Cateye Ergociser Series 1000 Service Manual 32 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: ES-8 ES-8 Printer Fixing Screws Fig. 1 Printer Unit Fig. 2 CN-2 Connector CN-3 Connector Replacing the Printer 1. Open the control unit into upper and lower bodies by referring to the Section ES-6 "Replacing the Panel Keyboard (1) & (2).
Cateye Ergociser Series 1000 Service Manual 33 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: DCV PR ES-9 ES-9 Upright Type Control Unit Cable Connector Adjusting the Printing Darkness 1. Remove the control unit from the main unit. (Fig. 1) 2. Loosen four screws on the bottom of the control unit, and remove the cable connector from the unit.
Cateye Ergociser Series 1000 Service Manual 34 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: ES-10 ES-10 Printer Unit Fig. 1 Pincette Paper Jamming in Printer 1. Open the control unit into upper and lower bodies by referring to the Section ES-6 "Replacing the Panel Keyboard (1) & (2).
Cateye Ergociser Series 1000 Service Manual 35 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Workload Unit Reinforcing Metal Base MS-1 MS-1 EC-1200 Fig.
Cateye Ergociser Series 1000 Service Manual 36 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-1 MS-1 Derailleur Spring Replacing the Workload Unit (w/o Flywheel) (2) à Mounting the Brandnew Workload Unit 1. Assemble the brandnew workload unit so that it will engage with the workload unit mounting metal base of the frame (Fig.
Cateye Ergociser Series 1000 Service Manual 37 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-1 MS-1 Fig. 1 K 6020 I mA COIL LOT No. Replacing the Workload Unit (w/o Flywheel) (3) à Checking t.
Cateye Ergociser Series 1000 Service Manual 38 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: ON MS-2 MS-2 Replacing the Workload Unit (w/ Flywheel) à Removing the Workload Unit 1. Remove the gear crank and the chain by referring to Items 1 through 4 of the Section MS-1 "Replacing the Workload Unit (w/o Flywheel) (1).
Cateye Ergociser Series 1000 Service Manual 39 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-3 MS-3 Adjusting the Flywheel à Adjustment Method of Flywheel Since the plain belt which delivers .
Cateye Ergociser Series 1000 Service Manual 40 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: ON OFF MS-4 MS-4 Crank Replacing the Chain 1. Remove the frame cover by referring to the Sections D-1 & D- 2 "Removing the Frame Covers." 2.
Cateye Ergociser Series 1000 Service Manual 41 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: ON OFF MS-5 MS-5 Replacing the Free Wheel Set 1 . Detach the chain. (See the Section MS-4 "Replacing the Chain.") 2. Hold the D-cut section on the free wheel shaft with a No.
Cateye Ergociser Series 1000 Service Manual 42 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: ON MS-6 MS-6 Derailleur Set EC-1200 & EC-1600 Derailleur Set EC-3600 & EC-3700 Fig. 1 Derailleur Spring Derailleur Fig. 2 Derailleur Fixing Bolt Derailleur Replacing the Derailleur Set 1.
Cateye Ergociser Series 1000 Service Manual 43 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-7 MS-7 Replacing the Idler Set 1. Remove the frame cover by referring to the Sections D-1 & D- 2 "Removing the Frame Covers." 2. Remove the idler spring from the pawl of the idler metal base.
Cateye Ergociser Series 1000 Service Manual 44 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cotterless Gear Crank Removing/Fastening Tool Cotterless Gear Crank Removing/Fastening Tool Upper Part of Large Gear ON OFF MS-8 MS-8 Replacing the Crank Set (1) à Removing the Gear Crank (Crank) 1.
Cateye Ergociser Series 1000 Service Manual 45 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-8 MS-8 Replacing the Crank Set (2) Replacing the Crank Set (2) Fig. 1 Wrench Cotterless Gear Crank Removing/Fastening Tool Fig. 2 Cotterless Gear Crank Removing/Fastening Tool Wrench Fig.
Cateye Ergociser Series 1000 Service Manual 46 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-9 MS-9 Replacing the BB Set à REMOVAL 1. Remove the frame cover, by referring to the Sections D-1 & D- 2 "Removing the Frame Covers." 2.
Cateye Ergociser Series 1000 Service Manual 47 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-10 MS-10 Fig. 1 Replacing the Post Spacer à REMOVAL 1. Remove the center cover, by referring to the Section MS-19 "Replacing the Center Cover of Upright Type.
Cateye Ergociser Series 1000 Service Manual 48 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-11 MS-11 Fig. 1 Adjusting the Spacer Spring 1. Remove the center cover, by referring to the Section MS-19 "Replacing the Center Cover of Upright Type.
EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 49 MS-12 MS-12 Replacing the Inner Pipe Spacer à REMOVAL 1. Slide the seat pipe to the utmost back end, and set it at a posi- tion where the screw head can bee seen through the hole on the top surface of the seat pipe.
Cateye Ergociser Series 1000 Service Manual 50 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-13 MS-13 Fig.2 Fig.1 Rear Support Pipe Insertion Area Replacing the Vertical Pipe Spacer 1. Remove the seat hite lock knob, and pull out the rear support pipe.
EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 51 MS-14 MS-14 Fig. 1 Replacing the Leg Cover à REMOVAL 1.
Cateye Ergociser Series 1000 Service Manual 52 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-15 MS-15 Wood Block Caster (Level Adjuster) Fig. 2 Wood Block Front Leg with Casters (Rear Leg with Level Adjuster) Replacing the Caster and Level Adjuster 1.
EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 53 MS-16 MS-16 Replacing the Seat Post Knob 1. Pull out the seat post. 2. Remove the seat post knob by rotating and loosening the guide screw in the counter-clockwise direction.
Cateye Ergociser Series 1000 Service Manual 54 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-17 MS-17 Fig. 1 Replacing the Lock Pin 1. Remove the lock pin by rotating and loosening the guide screw in the counter-clockwise direction. 2. Mount a brandnew lock pin by securely tightening the guide screw.
EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 55 ON OFF MS-18 MS-19 Fig. 1 Replacing the Crank Cover à REMOVAL 1. Remove both right and left pedals. (Fig. 1) 2. Loosen and remove the fixing screw on the surface of the crank cover.
Cateye Ergociser Series 1000 Service Manual 56 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: MS-19 MS-19 Replacing the Center Cover of Upright Type 1 . Loosen the four screws on the bottom of the control unit, remove the control unit, and then detach the cable connector.
EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 57 EC - 3600 MS-20 Fig. 1 MS-20 Replacing the Center Cover of Recumbent Type * Remove the pulse rate sensor, if it is connected, before proceeding to the following procedures.
Cateye Ergociser Series 1000 Service Manual 58 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Replacing the Handlebar Grip MS-21 MS-21 Replacing the Handlebar Grip 1. In case the handlebar grip is damaged, cut the grip with a thin cutting knife and peel it off the handlebar.
EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Cateye Ergociser Series 1000 Service Manual 59 Replacing the Printer Cover MS-22 MS-22 Printer Cover Fig.1 Upper Body of Control Unit Replacing the Printer Cover 1 . See the Items (1 &2), Section ES-6 "Replacing the Panel Keyboard.
Cateye Ergociser Series 1000 Service Manual 60 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models: Screws MS-23 MS-23 Fig. 1 Replacing the Paper Cutter 1. See the Items (1 &2), Section ES-6 "Replacing the Panel Keyboard." 2. Loosen and remove four screws.
Cateye Ergociser Series 1000 Service Manual 61 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models List of Genuin Parts PNR.780-6101 EC-1200 Control Unit(E) Ivory PNR.780-6102 EC-1200 Control Unit(G) Ivory PNR.780-6106 EC-1200 Control Unit(E) Black PNR.
Cateye Ergociser Series 1000 Service Manual 62 List of Genuin Parts EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models PNR.780-1031 EC-1600/3700 Paper Cutter unit: pieces PNR.780-1020 Paper Case unit: pieces PNR.780-1030 Paper Roller unit: pieces PNR.780-1100 EC-1200/1600 Pluse Sensor Set (1M) PNR.
Cateye Ergociser Series 1000 Service Manual 63 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models List of Genuin Parts PNR.780-6050 EC-1200/1600 Post Spacer Set unit: sets PNR.780-9610 EC-1200/1600 Seat Pillar unit: pieces PNR.780-6260 EC-1200 New Seat Pillar unit: pieces PNR.
Cateye Ergociser Series 1000 Service Manual 64 List of Genuin Parts EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models PNR.780-6180 EC-1200/1600 Caster Pipe Set unit: sets PNR.780-6550 EC-1600 Vibration-proof Rubber unit: pieces PNR.780-6445 EC-1200/EC-1600 Front Leg with Cover Set unit: sets PNR.
Cateye Ergociser Series 1000 Service Manual 65 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models List of Genuin Parts PNR.780-6230 EC-1200/1600 Chain PNR.781-5570 EC-3600/3700 Chain unit: pieces PNR.781-9200 Cartridge BB (YST-986A) unit: sets PNR.780-6250 Crank Set unit: sets PNR.
EC-1200B EC-1600B EC-3600B EC-3700B Cateye Ergociser Series 1000 Service Manual 66 List of Genuin Parts (Belt Drive) Applicable Models PNR.780-7050 EC-1600B/1200B Workload Unit PNR.781-5581 EC-3700B/3600B Workload Unit unit: pieces PNR.780-7030 Idler A Set unit: sets PNR.
Cateye Ergociser Series 1000 Service Manual 67 EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models List of Genuin Parts PNR.752-1085 Hexagon Nut M8-3 unit: pieces PNR.750-9616 Screw Set(+) M6x16 unit: pieces PNR.756-1412 Tapping Screw 4x12 with Washer unit: pieces PNR.
Cateye Ergociser Series 1000 Service Manual 68 List of Genuin Parts EC-1200 EC-1600 EC-3600 EC-3700 Applicable Models R R R R PNR.780-6350 EC-1200/1600 Tool Kit unit: sets PNR.781-5180 EC-3600/3700 Tool Kit unit: sets PNR.758-1000 Cotterless Gear Crank Removing / Fastening Tool unit: sets PNR.
CO . , L TD. ® TEL: 81-6-6719-2631 FAX: 81-6-6719-2363 Copyright © Feb. 1995 CAT EYE Co., Ltd. ECSM1E-991007-PDF 2-8-25, Kuwazu, Higashi Sumiyoshi-ku, OSAKA, 546-0041 JAPAN.
An important point after buying a device Cateye EC-3700 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Cateye EC-3700 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Cateye EC-3700 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Cateye EC-3700 you will learn all the available features of the product, as well as information on its operation. The information that you get Cateye EC-3700 will certainly help you make a decision on the purchase.
If you already are a holder of Cateye EC-3700, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Cateye EC-3700.
However, one of the most important roles played by the user manual is to help in solving problems with Cateye EC-3700. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Cateye EC-3700 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
