Instruction/ maintenance manual of the product P265 Wayne
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W A YNE COMBUSTION SYSTEMS 801 GLASGOW A VE. FORT W A YNE, IN 46803 ELECTRIC SHOCK HAZARD OVERHEA TING HAZARD HIGH VOL T AGES ARE PRESENT IN THIS EQUIPMENT . FOLLOW THESE RULES TO A VOID ELECTRIC SHOCK. Use only a properly grounded circuit. A ground fault interrupter is recommended.
1 These instructions were prepared for the guidance of those installing this particular gas conversion burner . While thy apply i n principle to all installations, they should not be interpreted as meaning the only safe and economical way to install a conversion burner .
2 FLUE PIPE AND CHIMNEY The flue pipe should be carefully inspected and replaced if necessary in connection with installation of a draft hood. All installations must operate with a negative draft overfire. Refer to your local gas company or codes for assistance or to the furnace and/or boiler manufacturer for recommendations.
3 FIGURE 2 FIGURE 3 FIGURE 4 1/2” (12.7 mm) Minimum rise 1/4” (6.35 mm) to the foot (.305 m) Minimum rise 1/4” (6.35 mm) to the foot (.305 m) Minimum rise 1/4” (6.
4 PREP ARA TION OF FURNACE OR BOILER Clean combustion chamber thoroughly . Scrape and brush all heating surfaces and flue ways. Soot and fly ash are excellent insulators and unless removed the efficiency of the heating plant will be impaired. Plugged or restricted flue passages will prevent burner from operating properly .
5 COMBUSTION CHAMBERS The combustion chamber sizes given in Figure 5 are based on the maximum rated BTU capacity . If the input is to be permanently set at a reduced rate, the combustion chamber floor area can be reduced proportionately to the proposed input, allowing 200,000 BTU (21 1000kJ) per square foot (.
6 NOTE: The BTU input valves on the preceding page show the approximate hourly input of the burner for the various drill sizes shown. T o determine the actual input of the burner: 1) T urn off all other gas appliances. 2) The hand on the dial with the lowest cubic feet value (fastest revolving dial) should be clocked for one complete revolution .
7 ELECTRICAL WIRING The power burner is shipped completely wired. It is only necessary to supply the 1 15 volt circuit, thermostat and limit circuit. All wiring must conform with the National electric Code or the code legally authorized in the locality where the installation i s being made.
8 After the piping and meter have been checked completely , purge the system of air . Do not bleed the air inside the furnace. Be sure to relight all the gas pilots on other appliances. PURGING After the piping has been checked, all piping and appliances receiving gas through the meter shall be fully purged.
9 ADJUSTMENT OF BURNER Starting the burner: 1. Depress the gas valve control knob on the combination gas valve and turn to “OFF”. Figure 9. 2. Set room thermostat above room temperature and let burner run five minutes to purge the unburned gas from the unit.
10 P265DI - JUNCTION BOX ROT A TED P265DI.
11 All adjustments below must be made with the following instructions: 1. Draft Gauge 3. CO T ester 2. O 2 or CO 2 Analyzer 4. W ater Column Gauge After the burner has been in operation for 10 minutes and if a neutral pressure point adjuster was installed, proceed as follows.
12 GENERAL INSTRUCTION Gas burners require the services of an experienced technician for proper setting and adjustment. If the burner does not appear to be operating properly , DO NOT A TTEMPT TO ADJUST THE BURNER YOURSELF , but call in a competent serviceman.
13 P 265-EP , P265F-EP , P250AF-EP INTERMITTENT PILOT INSTRUCTION FOR HONEYWELL SYSTEM ST ARTING BURNER 1. Depress the gas valve control knob on the combination gas valve and turn to “OFF”. See Figure 9. 2. Set the room thermostat above room temperature and wait five (5) minutes.
14 IMPORT ANT : The electronic S8600 Control Module cannot be repaired. If troubleshooting procedure indicates a malfunction in the S8600 the S8600 Control Module must be replaced. Intermittent pilot systems should be serviced only by trained and experienced personnel.
15 S8600, S8610 TROUBLESHOOTING GUIDE NOTE: Before troubleshooting, familiarize yourself with the start up and checkout procedure. Check line voltage power , low voltage transformer , limit controller , thermostat (controller) and wiring.
16 P250AF/P265-DI DIRECT SP ARK IGNITION HONEYWELL SYSTEM Starting the burner: 1) T urn the gas valve control knob to “OFF”, wait five minutes. 2) T urn gas valve control knob to “ON”.
17 TROUBLESHOOTING Although the following tests can be made using standard volt meter , it is quicker and more convenient to use a Fenwal Model 05-125539-001 T est Adapters.
18 T o measure flame current, first shut of f the power to the system and then remove the flame sensing lead wire form the electrode terminal and insert a 0-50 DC microamp meter in series with the sensor electrode and the sensor lead wire. “Plus” terminal of meter to component board and “negative”: terminal to sense electrode.
19 P265 P265F P265EP P265FEP 1 Air Tube & Housing Assy . 5” (127mm) Burner 62715-001 • • 1 Air Tube & Housing Assy . 8” (203.2mm) Burner 62715-003 • • 1 Air Tube & Housing Assy .
20 P250AF P250AF-EP P250AF-DI 1 Control Box Assembly 62296 • • 1 Power Cord Assembly 60182-002 • • 1 Transformer 60186-003 • • 1 Relay 60187 • • 1 Control Box Cover 62899-001 • • 1.
21 P ARTS LIST - P265/P265F SERIES GAS BURNERS 62903-001 Control Box/Strap Assembly 1 • • • • •••• • 60182-002 Power Cord Assembly 1 • • • 60186-004 T ransformer - 24V 1 • .
22 P ARTS LIST - P250AF SERIES GAS BURNERS 62903-001 Control Box/Strap Assembly 1 • • • 60182-002 Power Cord Assembly 1 • 60186-004 T ransformer-24V 1 • • • 100986-002 Relay 1 • • .
23 Notes.
24 MSR & MSR-DC 22019-003 Rev . C 08/15/00 LIMITED W ARRANTIES FOR OIL AND GAS BURNERS, MADE BY W A YNE AND USED IN RESIDENTIAL INST ALLA TIONS W A YNE COMBUSTION SYSTEMS (“W A YNE”) warrants .
An important point after buying a device Wayne P265 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Wayne P265 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Wayne P265 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Wayne P265 you will learn all the available features of the product, as well as information on its operation. The information that you get Wayne P265 will certainly help you make a decision on the purchase.
If you already are a holder of Wayne P265, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Wayne P265.
However, one of the most important roles played by the user manual is to help in solving problems with Wayne P265. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Wayne P265 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
