Instruction/ maintenance manual of the product MBX138 Stanley Black & Decker
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www .stanleyhydraulic.com USER MANUAL MBX138 through MBX608 H ydRAULic M oUNtEd B REAkERS MBX138 thru MBX608.
2 ► MAXFORCE BREAKER User Manual W ARNING Read Manual Wear Breathing Protection Wear Hearing Protection Wear Eye Protection Do not operate the breaker unless the following safety instructions have b.
MAXFORCE BREAKER User Manual ◄ 3 T ABLE OF CONTENTS IMPORT ANT T olloutaProductWarrantyRecordingform,andforinformationonyourwarranty , visitStanleyhydraulic.
4 ► MAXFORCE BREAKER User Manual SAFETY PRECAUTIONS T ooloperatorsand maintenancepersonnel mustalways comply with the safety precautions given in this manu - al and on the decals and tags attached to the tool and hose.
MAXFORCE BREAKER User Manual ◄ 5 SAFETY PRECAUTIONS • Makesure allcontrols(levers andpedals) areinthe NEUTRAL positionbeforestartingthecarrier . • While operatingthe breaker andcarrier , keephands andfeetonthecontrolsatalltimes.
6 ► MAXFORCE BREAKER User Manual SAFETY SYMBOLS Alwaysobservesafetysymbols.Theyareincludedforyoursafetyandfortheprotectionofthetool. LOCAL SAFETY REGULA TIONS Enteranylocal safetyregulationshere.
MAXFORCE BREAKER User Manual ◄ 7 T OOL STICKERS & T AGS PartNumber72078 Notice:NitrogenGasChargingPressure (15Bar)Sticker(MBX258,308&608Only) BackHead=15±0.
8 ► MAXFORCE BREAKER User Manual T OOL STICKERS & T AGS SoundPowerLevelSticker P/N72096–1 15dBA MBX208 P/N72097–1 16dBA MBX138 P/N72098–120.
MAXFORCE BREAKER User Manual ◄ 9 PRE-OPERA TION PREP ARA TION FOR OPERA TION NITROGEN CHARGE Thebreakerhasbeenproperlychargedwithnitrogenat the factory and is ready to use (see pages 20 and 21) for charginginformation.
10 ► MAXFORCE BREAKER User Manual PRE-OPERA TION Piston not against toolbitleavingspace betweenthepiston andbit. T oolStop LowerBushing T oolBit GreaseWill FillThis Space Figure 2. SECURING THE TOOL 1. Laythebreakerinahorizontalpositiontoinstallthe tool bit.
MAXFORCE BREAKER User Manual ◄ 1 1 OPERA TION PREP ARA TION FOR USE Read the section in this manual titled PREP ARA TION FOR USE before operating a breaker .
12 ► MAXFORCE BREAKER User Manual OPERA TION BREAKING The operator should note the sound of the blow when the breaker is running.
MAXFORCE BREAKER User Manual ◄ 13 OPERA TION Excessive sideforce cocksthe tool inits bore,pre-vents proper movement and causes premature tool shank and bushing wear .
14 ► MAXFORCE BREAKER User Manual OPERA TION UNDERW A TER USE Nopartofthebreakermaybesubmergedinwater unlessanairapplicationkitisused.Underwater usageofthebreakerwithoutairapplicationwill causeinternaldamagetothebreaker .
MAXFORCE BREAKER User Manual ◄ 15 OPERA TION.
16 ► MAXFORCE BREAKER User Manual OPERA TION EACH DA Y • Checkfor looseor missingfasteners.T ighten orre - placeasneeded. • Inspecttoolretainingpinsandpocketsforwear . • Check for hydraulic leaks at all ttings and hoses.
MAXFORCE BREAKER User Manual ◄ 17 PROPER USE & CARE OF T OOL BITS Worn-out retainer pin(s) will cause uneven loading on the pin(s) themselves, causing failure of the tool or re - tainer pin(s).
PROPER USE & CARE OF T OOL BITS 18 ► MAXFORCE BREAKER User Manual In its most extreme forms, the combination of surface damageand severebendingcan quickly breakeven the bestworkingsteels.
PROPER USE & CARE OF T OOL BITS MAXFORCE BREAKER User Manual ◄ 19 T OOL F AILURE COVERED UNDER W ARRANTY INTERNAL MA TERIAL FLA W Thisfailure occurs whena foreign materialis.
PROPER USE & CARE OF T OOL BITS 20 ► MAXFORCE BREAKER User Manual Stanley Breakersare available with several differenttypes of tool bits.The most common are themoil, chisel and theblunt.
MAXFORCE BREAKER User Manual ◄ 21 WEAR LIMIT DIMENSIONS Model Wear Limit MBX138 5 mm / 0.196 in. MBX208,MBX258,MBX308 6 mm / 0.236 in. MBX358,MBX408,MBX458 6 mm / 0.236 in. MBX608 7 mm / 0.275 in. INSPECTION / REPLACEMENT OF T OOL BIT/LOWER BUSHING Model Ø A New Part ØB Wear Limit ØC L MBX138 100 mm / 3.
22 ► MAXFORCE BREAKER User Manual WEAR LIMIT DIMENSIONS Model A New Part B Wear Limit ØC New Part ØD Wear Limit ØE L MBX138 17 mm 0.669 in 14 mm 0.551 in 100 mm 3.937 in 105 mm 4.133 in 122 mm 4.803 in 1 17 mm 4.606 in MBX208 31 mm 1.220 in 28 mm 1.
MAXFORCE BREAKER User Manual ◄ 23 WEAR LIMIT DIMENSIONS Model A New Part B Wear Limit MBX138 1 16 mm / 4.566 in 1 1 1 mm / 4.370 in MBX208 1 16 mm / 4.566 in 1 1 1 mm / 4.370 in MBX258 127 mm / 5.000 in 122 mm / 4.803 in MBX308 127 mm / 5.000 in 122 mm / 4.
24 ► MAXFORCE BREAKER User Manual WEAR LIMIT DIMENSIONS Model Dimension (A) New Part Wear Limit Dimension (B ) MBX138 60 mm / 2.362 in 3 mm / 0.1 18 in MBX208 76 mm / 2.992 in 3 mm / 0.1 18 in MBX258 80 mm / 3.149 in 4 mm / 0.157 in MBX308 88.5 mm / 3.
MAXFORCE BREAKER User Manual ◄ 25 TROUBLESHOOTING Ifsymptomsofpoorperformancedevelop,thefollowingchartcanbeusedasaguidetocorrecttheproblem.
26 ► MAXFORCE BREAKER User Manual CHARGING THE MAIN ACCUMULA TOR Thetools requiredto chargethe breakerare shownbe - low . The 33464 adapter and 33300 adapter assembly can be obtainedindividually orin akit (P/N33465).
MAXFORCE BREAKER User Manual ◄ 27 CHARGING THE SIDE ACCUMULA TOR Thetools requiredto chargethe breakerare shownbe - low . The 33464 adapter and 33300 adapter assembly can be obtainedindividually orin akit (P/N33465).
28 ► MAXFORCE BREAKER User Manual RECOMMENDED T ORQUE V ALUES Part Name MBX138 MBX208 MBX258 MBX308 MBX358 MBX408 MBX458 MBX608 APPL Y A T ieRodNut ¹ , ² 150kg-m 1085ftlbs 250.
MAXFORCE BREAKER User Manual ◄ 29 BOL T P A TTERNS B J I F A E G H K L This side faces excavator MBX138 MBX208 MBX258 MBX308 MBX358 MBX408 MBX458 MBX608 A 19.606 in. / 498 mm 23.228 in. / 590 mm 27.953 in. / 710 mm 29.921 in. / 760 mm B 25.197 in. / 640 mm 29.
30 ► MAXFORCE BREAKER User Manual MBX408 - MBX458 UPPER BUMPER ITEM P ART NAME P ARTNO. QTY 3 UPPERBUMPER SUPPORT 69418 1 8 UPPERBUMPER 69419 1 ITEM P ART NAME P ARTNO.
MAXFORCE BREAKER User Manual ◄ 31 MBX 408, 458, 608 COVER PLA TE COVER PLA TE MBX408 & MBX458 COVER PLA TE MBX608.
32 ► MAXFORCE BREAKER User Manual FLOW TEST PROCEDURES The correct performance of this procedure will verify if theauxiliarycircuitofthecarrieris adequatetoproperly operateaStanleyattachment.
MAXFORCE BREAKER User Manual ◄ 33 SPECIFICA TIONS NOTE: Weights, dimensions and operating specications list - edonthis sheetaresubject to change without notice. Where specications are critical to your application, pleaseconsultthefactory .
34 ► MAXFORCE BREAKER User Manual MBX138 POWER CELL ILLUSTRA TION 72332T ie RodKit FORITEMS39 AND 39A SEEP ARTSLIST FORCORRECTITEM FORYOURSERIAL NUMBER FORTHESE TWO ITEMSSEE39A ON P ARTSLIST .
MAXFORCE BREAKER User Manual ◄ 35 MBX138 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 68677 1 MAIN ACCUMULA TOR 2 68878 3 O-RING 3 68679 1 CHARGEV AL VE 4 68680 1 PLUG 5 68681 1 O-RING 6A.
36 ► MAXFORCE BREAKER User Manual MBX138 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 72271 1 POWERCELL 2 72273 1 HOUSING 3 72287 1 / 2 WEARPLA TE(SEENOTE ABOVE) 3A 73451 1 WEARPLA TE.
MAXFORCE BREAKER User Manual ◄ 37 MBX208 POWER CELL ILLUSTRA TION 72334T ie RodKit FORITEMS40 AND 40A SEEP ARTSLIST FORCORRECTITEM FORYOURSERIAL NUMBER FORTHESE TWO ITEMSSEE40A ON P ARTSLIST .
38 ► MAXFORCE BREAKER User Manual MBX208 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 68801 1 MAINACCUMULA TOR 2 68802 1 O-RING 3 68679 1 CHARGEV AL VE 4 68680 1 PLUG 5 68681 1 O-RING 6A .
MAXFORCE BREAKER User Manual ◄ 39 MBX208 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 72274 1 POWERCELL 2 72296 1 HOUSING 2A 71649 1 UPPERBUMPERSUPPORT 3 72275 1 / 2 WEARPLA TE(SEENOT.
40 ► MAXFORCE BREAKER User Manual MBX258 POWER CELL ILLUSTRA TION 72336T ie RodKit FORITEMS40 AND 40A SEEP ARTSLIST FORCORRECTITEM FORYOURSERIAL NUMBER FORTHESE TWO ITEMSSEE40A ON P ARTSLIST .
MAXFORCE BREAKER User Manual ◄ 41 MBX258 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 68864 1 MAIN ACCUMULA TOR 2 68865 1 O-RING 3 68679 1 CHARGEV AL VE 4 68680 1 PLUG 5 68681 1 O-RING 6A.
42 ► MAXFORCE BREAKER User Manual MBX258 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 72278 1 POWERCELL 2 72279 1 HOUSING 3 68910 1 UPPERBUMPERSUPPORT 4 72280 1 / 2 WEARPLA TE(SEENOTE.
MAXFORCE BREAKER User Manual ◄ 43 MBX308 POWER CELL ILLUSTRA TION 72338T ie RodKit FORITEMS40 AND 40A SEEP ARTSLIST FORCORRECTITEM FORYOURSERIAL NUMBER FORTHESE TWO ITEMSSEE40A ON P ARTSLIST .
44 ► MAXFORCE BREAKER User Manual MBX308 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1A 71660 1 MAIN ACCUMULA TORMBX308 2 68941 1 O-RING 3 68679 1 CHARGEV AL VE 4 68680 1 PLUG 5 68681 1.
MAXFORCE BREAKER User Manual ◄ 45 MBX308 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 68997 1 POWERCELL 2 72297 1 HOUSING 3 68999 1 UPPERBUMPERSUPPORT 4 72284 1 / 2 WEARPLA TE(SEENOTE.
46 ► MAXFORCE BREAKER User Manual MBX358 POWER CELL ILLUSTRA TION 72340T ie RodKit FORITEMS69 AND 69A SEEP ARTSLIST FORCORRECTITEM FORYOURSERIAL NUMBER FORTHESE TWO ITEMSSEE69A ON P ARTSLIST .
MAXFORCE BREAKER User Manual ◄ 47 MBX358 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 69061 1 MAINACCUMULA TOR 2 69062 1 O-RING 3 69065 2 FLANGEADAPTER 4 69067 2 BACKUPRING 4A 72102.
48 ► MAXFORCE BREAKER User Manual MBX358 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 69137 1 POWERCELL 2 69138 1 HOUSING 3 69139 1 UPPERBUMPERSUPPORT 4 69140 1 / 2 WEARPLA TE(SEENOTE.
MAXFORCE BREAKER User Manual ◄ 49 MBX408 POWER CELL ILLUSTRA TION 72342T ie RodKit FORITEMS70 AND 70A SEEP ARTSLIST FORCORRECTITEM FORYOURSERIAL NUMBER FORTHESE TWO ITEMSSEE70A ON P ARTSLIST .
50 ► MAXFORCE BREAKER User Manual MBX408 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 69160 1 MAIN ACCUMULA TOR 2 69161 1 O-RING 3 69162 2 FLANGE ADAPTER 4 69163 2 BACKUPRING 4A 721.
MAXFORCE BREAKER User Manual ◄ 51 MBX408 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 69232 1 POWERCELL 2 69233 1 HOUSING 3 69418 1 UPPERBUMPERSUPPORT 4 69256 1 / 2 WEARPLA TE(SEENOTE.
52 ► MAXFORCE BREAKER User Manual MBX458 POWER CELL ILLUSTRA TION 72344T ie RodKit FORITEMS70 AND 70A SEEP ARTSLIST FORCORRECTITEM FORYOURSERIAL NUMBER FORTHESE TWO ITEMSSEE70A ON P ARTSLIST .
MAXFORCE BREAKER User Manual ◄ 53 MBX458 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 72120 1 MAIN ACCUMULA TOR 2 72121 1 O-RING 3 69162 2 FLANGE ADAPTER 4 69163 2 BACKUPRING 4A .
54 ► MAXFORCE BREAKER User Manual MBX458 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 72167 1 POWERCELL 2 72170 1 HOUSING 3 69418 1 UPPERBUMPERSUPPOR T 4 69256 1 / 2 WEARPLA TE(SEENOT.
MAXFORCE BREAKER User Manual ◄ 55 MBX608 POWER CELL ILLUSTRA TION 72346T ie RodKit FORITEMS40 AND 40A SEEP ARTSLIST FORCORRECTITEM FORYOURSERIAL NUMBER FORTHESE TWO ITEMSSEE40A ONP ARTSLIST .
56 ► MAXFORCE BREAKER User Manual MBX608 POWER CELL P ARTS LIST ITEM P/N QTY DESCRIPTION 1 72172 1 MAIN ACCUMULA TOR 2 72173 1 O-RING 3 68679 1 CHARGINGV AL VE 4 68680 1 PLUG 5 68681 1 O-RING .
MAXFORCE BREAKER User Manual ◄ 57 MBX608 HOUSING P ARTS ITEM P/N QTY DESCRIPTION 1 72214 1 POWERCELL 2 72232 1 HOUSING 3 72233 1 UPPERBUMPER 4 72223 1 / 2 WEARPLA TE(SEENOTE ABOVE).
58 ► MAXFORCE BREAKER User Manual DECLARA TION OF CONFORMITY DECLARATION OF CONFORMITY ÜBEREINSTIMMUNGS-ERKLARUNG DECLARATION DE CONFORMITE CEE DECLARACION DE CONFORMIDAD DICHIARAZIONE DI CONFORMIT.
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StanleyHydraulicT ools 3810SENaefRoad Milwaukie,Oregon97267-5698USA (503)659-5660 Fax(503)652-1780 www .stanleyhydraulic.
An important point after buying a device Stanley Black & Decker MBX138 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Stanley Black & Decker MBX138 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Stanley Black & Decker MBX138 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Stanley Black & Decker MBX138 you will learn all the available features of the product, as well as information on its operation. The information that you get Stanley Black & Decker MBX138 will certainly help you make a decision on the purchase.
If you already are a holder of Stanley Black & Decker MBX138, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Stanley Black & Decker MBX138.
However, one of the most important roles played by the user manual is to help in solving problems with Stanley Black & Decker MBX138. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Stanley Black & Decker MBX138 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center