Instruction/ maintenance manual of the product 71003 Edelbrock
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Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 1 of 22 2002-2004 Subaru WRX Nitrous System Catalog #71003 T able of Contents Page # a. Edelbrock General W arranty . . . . . . . . . . . . . . . . . . . . . . . . .
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 2 of 22 Thank Y ou…. …for purchasing an Edelbrock Nitrous Oxide Injection System. Nitrous Oxide injection is one of the most exciting performance enhancements, for the dollar invested, on the market today .
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 3 of 22 Caution!! Before Y ou Install Y our Edelbrock Nitrous System… Please read this Installation manual fully before installing this system.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 4 of 22 WHA T IS NITROUS OXIDE? Nitrous Oxide is a cryogenic gas composed of nitrogen and oxygen molecules. It is stored as a “gas over a liquid” which means tha t both liquid and gaseous nitrous oxide is delivered into your engine.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 5 of 22 1.0 Introduction to your 2002-2004 Subaru WRX Nitrous System Within the pages of this manual is information, safety tips and operation instructions for your new Edelbrock Nitrous System.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 6 of 22 1.2 Jet Map Information E delbrock Engineering has conducted dyno testing with the Edelbrock 2002-2004 Subaru WRX Nitrous System to ensure the horsepower increase with the nitrous system is as intended.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 7 of 22 1.4 Edelbrock 2002-2004 Subaru WRX Nitrous System BOM Qty . Description Nozzle and Nozzle Hardware 1 ea. E1 Nozzle 1 ea. E1 Nozzle Bulkhead Body Bolt 1 ea. E1 Nozzle Bulkhead Concave Nut Solenoids and Solenoid Hardware 1 ea.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 8 of 22 2.0 Nitrous System Installation 2.1 Nitrous Bottle Mounting The nitrous oxide storage cylinder is typically called a “nitrous bottle”. It is an aluminum cylinder , designed and manufactured to withstand very high pressures.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 9 of 24 2.2 Bottle Orientation Accurate calibration of your nitrous system depends on the bottle remaining a t a stable temperature. Choosing the proper location and orientation for your bottle can grea tly affect the overall operation of the nitrous system.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 10 of 22 2.3 Nitrous Bottle Installation After you have determined the location and orienta tion of the nitrous bottle, use the following procedure to install the bottle: 2.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 11 of 22 2.4 Nitrous Feed Line Mounting 1. Determine the route your main nitrous feed line will follow . Ensure the path does not route the nitrous feed line too close to the exhaust system, suspension, electrical lines/components or tires.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 12 of 22 2.5.1 Nitrous Solenoid Mounting and Installation 1. Hold the nitrous solenoid securely (such as in a bench vise) being careful not to harm the solenoid or block the inlet or outlet of the solenoid.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 13 of 22 2.6 Nozzle Installation (Continuation)... 7. Using liquid T eflon, install the nozzle into the mounting collar . 8. Be sure the nozzle discharge is facing towards the throttle body .
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 14 of 22 2.7 Fuel Line Installation Before performing any of these steps, relieve the fuel pressure in the vehicle’ s fuel system.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 15 of 22 3.1 Nitrous Electrical Components Bill of Materials (BOM) Nomenclature Descriptions: A TO… the fuse configuration is A TO. When replacing this fuse, ask for an A TO fuse.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 16 of 22 3.2 Nitrous Electrical System Wiring Diagram Battery + _ Fuse Socket Socket Relay Switched +12V Arming Sw.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 17 of 22 3.3 Nitrous Electrical System Installation Procedures Determine the location of the relay and fuse holder wire harness. Most common installations locate these components inside the driver’ s compartment and c lose to the fuse panel under the dash.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 18 of 22 3.5 Arming Switch and Installation The arming switch is a red, lighted switch tha t is a “MASTER” arming switch for your nitrous system.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 19 of 22 3.6 Microswitch Installation and Wiring (continuation)... The bolts used to attach the microswitch ha ve extra length to allow for spacing the micros witch away from the bracket to offer a level of adjustability of the microswitch.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 20 of 22 4.0 Before Y ou Run Y our Vehicle Using Y our Edelbrock Nitrous System Y ou ha ve just completed the installation of your Edelbrock Nitrous System.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 21 of 22 6.0 T roubleshooting and Routine Maintenance How to use our T roubleshooting Flo wchart: The troubleshooting of a nitrous system is basic and straightforward.
Catalog #71003 Brochure #63-0261 ©2004 Edelbrock Corporation Rev . 3/04 - DC/mc Page 22 of 22 6. Inadequate nitrous supply . a. Weigh bottle. 1. Bottle should be 10 lbs. above empty bottle weight listed on bottle label when full. b. Check bottle pressure.
An important point after buying a device Edelbrock 71003 (or even before the purchase) is to read its user manual. We should do this for several simple reasons:
If you have not bought Edelbrock 71003 yet, this is a good time to familiarize yourself with the basic data on the product. First of all view first pages of the manual, you can find above. You should find there the most important technical data Edelbrock 71003 - thus you can check whether the hardware meets your expectations. When delving into next pages of the user manual, Edelbrock 71003 you will learn all the available features of the product, as well as information on its operation. The information that you get Edelbrock 71003 will certainly help you make a decision on the purchase.
If you already are a holder of Edelbrock 71003, but have not read the manual yet, you should do it for the reasons described above. You will learn then if you properly used the available features, and whether you have not made any mistakes, which can shorten the lifetime Edelbrock 71003.
However, one of the most important roles played by the user manual is to help in solving problems with Edelbrock 71003. Almost always you will find there Troubleshooting, which are the most frequently occurring failures and malfunctions of the device Edelbrock 71003 along with tips on how to solve them. Even if you fail to solve the problem, the manual will show you a further procedure – contact to the customer service center or the nearest service center
